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综采工作面回撤通道采切成巷围岩控制技术研究

Study on surrounding rock control technology of withdrawal roadways formed via mining and roof-cutting in fully mechanized longwall faces

  • 摘要: 针对煤矿工作面回撤通道在地应力与强采动应力叠加作用,以及基本顶悬臂结构回转下沉引发的强烈动压影响,导致围岩发生大变形且返修工程量较大的问题,提出“自割成巷—切顶卸压—恒阻支护”一体化回撤通道采切成巷技术。采用数值模拟、物理相似模拟和现场工业试验相结合的方法,研究了回撤通道采切成巷覆岩运动、应力演化及围岩变形规律。物理模型试验结果表明,定向预裂切顶可削弱基本顶悬臂结构的传载作用,促使采空区顶板及时垮落碎胀并充填采空区;NPR锚索在顶板持续变形过程中能够保持恒定支护阻力,将直接顶悬吊于上覆稳定岩层,实现工作面回撤通道采切成巷围岩协同控制。数值模拟验证了该结论,同时对比了不切顶−常规支护、切顶−常规支护和切顶-NPR恒阻支护条件下回撤通道顶板应力演化和变形情况,切顶-NPR恒阻支护条件下围岩较为稳定,基本顶垂直应力较切顶−常规支护降低约0.5 MPa,且覆岩荷载分布更加均匀。现场监测表明,回撤通道顶板变形呈由采空区侧向实体煤侧递减的非对称特征,NPR恒阻锚索轴力经历“增载—卸荷—稳定”的阶段性演化,围岩变形规律体现的覆岩运动特征与模型试验和数值模拟分析一致。回撤后通道断面保持为4.26 m×3.10 m,返修量明显降低。结果表明,该技术能够有效调控基本顶破断与回转运动,减弱回撤期间的动压显现,控制围岩变形并显著减少返修工程量,可为工作面设备安全、高效回撤提供可靠的空间保障。

     

    Abstract: To address the severe deformation and extensive rehabilitation of the withdrawal roadway (WR) induced by the superposition of in situ stress and intense mining-induced stress, particularly the strong dynamic strata pressure caused by the rotation and subsidence of the cantilevered main roof, an integrated mining-cutting roadway formation (MCRF) technology comprising “shearer-cut roadway formation–roof cutting and pressure relief–constant-resistance support” was proposed. Numerical simulation, physical similarity modeling, and an industrial field test were conducted to investigate the strata movement, stress evolution, and surrounding-rock deformation during MCRF of the WR. The physical model test showed that directional presplitting roof cutting weakened the load-transfer path of the cantilevered main roof and promoted the timely caving and bulking of the goaf-side roof strata, thereby filling the goaf. During continuous roof deformation, the NPR cables maintained a nearly constant support resistance and suspended the immediate roof from the competent overlying strata, thus achieving coordinated control of the surrounding rock in the WR. Numerical simulation verified this mechanism and compared the roof stress evolution and deformation under three conditions: conventional support without roof cutting, conventional support with roof cutting, and NPR constant-resistance support with roof cutting. Under the combined action of roof cutting and NPR constant-resistance support, the surrounding rock remained stable, and the vertical stress in the main roof was approximately 0.5 MPa lower than that under roof cutting with conventional support, indicating a more uniform redistribution of the overburden load. Field monitoring showed that roof deformation exhibited an asymmetric distribution and gradually decreased from the goaf side toward the solid-coal side. Meanwhile, the axial force of the NPR cables underwent a staged evolution of “loading–unloading–stabilization.” The field-observed strata movement and surrounding-rock deformation were consistent with the physical model and numerical simulation results. After the powered supports were withdrawn, the WR maintained an effective cross-section of 4.26 m × 3.10 m, and the rehabilitation workload was markedly reduced. The results demonstrate that the proposed technology effectively controls the fracturing, rotation, and subsidence of the main roof, mitigates dynamic strata-pressure behavior during powered-support withdrawal, limits surrounding-rock deformation, and significantly reduces roadway rehabilitation, thereby providing sufficient operational space for the safe and efficient recovery of longwall equipment.

     

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