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融合卷积神经网络与线性回归的带式输送机托辊故障音频识别方法

Audio recognition method of belt conveyor roller fault based on convolutional neural network and linear regression

  • 摘要: 针对煤矿井下带式输送机托辊故障音频识别中存在的声源复杂、特征不显著等问题,提出一种融合卷积神经网络与线性回归的托辊故障音频识别方法。首先通过带式输送机巡检机器人搭载的MEMS拾音器采集托辊沿线音频信号,基于小波自相关去噪技术对声音进行预处理,抑制音频信号中的背景噪声信号,优化数据质量。其次利用声纹谱分离技术,采用HPSS(谐波冲击波源分离)方法分离出谐波、冲击波分量,增强托辊故障声音信号特征;基于MFCC(梅尔频率倒谱系数)声纹特征提取方法,解析出谐波‒冲击波中托辊声纹特征信息,生成声谱图,提升托辊故障声纹表征能力。最后以声谱图与声品质特征为数据源,融合故障多模态特征,丰富数据维度,基于残差卷积神经网络结构计算图像特征,多元线性回归快速拟合音频基本特征,生成融合卷积神经网络与线性回归的托辊故障音频识别模型进行联合训练,通过Focal Loss损失函数优化模型训练的样本权重,提高模型对托辊故障识别的准确率。用该方法对国能榆林郭家湾煤矿实际采集的带式输送机故障托辊音频信息进行分析验证,结果表明:托辊故障检出率达到95.79%,检出准确率达到95.60%。

     

    Abstract: Aiming at the problems of complex sound source and insignificant characteristics in the audio recognition of roller fault of belt conveyor in coal mine, an audio recognition method of roller fault based on convolution neural network and linear regression is proposed. Firstly, the audio signal along the roller is collected by the MEMS pickup carried by the inspection robot of the belt conveyor. Based on the wavelet autocorrelation denoising technology, the sound is preprocessed to suppress the background noise signal in the audio signal and optimize the data quality. Secondly, using the voiceprint spectrum separation technology, the HPSS (Harmonic Percussive Source Separation) method is used to separate the harmonic and shock wave components to enhance the sound signal characteristics of the roller fault. Based on MFCC (Mel Frequency Cepstrum Coefficient) voiceprint feature extraction method, the voiceprint feature information of the roller in the harmonic-shock wave is analyzed, the sound spectrum is generated, and the voiceprint representation ability of the roller fault is improved. Then, a harmonic-shock wave weak classifier is constructed based on multi-scale residual convolutional neural network, and a sound quality weak classifier is constructed based on multiple linear regression. Finally, based on two weak classifiers, using the spectrogram and sound quality features as data sources, fusion of multimodal faulty features and enrich data dimensions, based on the spectrogram and sound quality features, residual convolutional neural network computing image features, fast fitting of audio basic features using multiple linear regression, a roller fault voiceprint representation model combining convolutional neural network and linear regression is generated for joint training. The sample weight of the model training is optimized by the Focal Loss loss function to improve the accuracy of the model for roller fault recognition.The method in this paper is used to analyze and verify the audio information of the fault roller of the belt conveyor actually collected in Guojiawan Coal Mine of Yulin. The results show that the detection rate of roller fault reaches 95.79 %, and the detection accuracy reaches 95.60 %.

     

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