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“三软”厚煤层开采覆岩多层位离层注浆减沉技术及应用

Multi-bed separation grouting in “three soft” thick coal seams mining and its application

  • 摘要: 采动覆岩离层注浆中注浆层位精准识别及保护层厚度合理确定,对防治地表沉陷、保护地表建(构)筑物具有重要意义。为了实现覆岩多层位离层精准注浆减沉,基于组合梁理论改进了离层位置判别方法,确定了覆岩多层位离层注浆充填位置;通过弹性薄板理论,建立了覆岩离层注浆保护层采动岩体结构力学模型;构建了覆岩多层位离层注浆充填空间的等效模型,并根据注浆空间上位岩层和下位岩层破断规律,给出了充填空间的最小和最大总体积;采用概率积分法并结合地表实际监测结果,评价了“三软”厚煤层覆岩多层位离层注浆效果,并对郑州矿区裴沟煤矿22151工作面开展了实例分析。结果表明:钻孔窥视验证了多层位离层注浆位置的准确性,在距煤层152.6 m中粒砂岩底部和距煤层168.6 m处细粒砂岩下方之间成功实施覆岩多层位离层注浆;工作面在开采厚度为7.1 m时,保护层厚度为25.2 m能够实现覆岩离层注浆工作的安全实施;理论计算注浆量为9.5×104~14.7×104 t,实际工程注浆量约为13.3×104 t,注采比约为0.41;采用覆岩多层位离层注浆开采后,地表最大下沉量为649.8 mm,大部分民房处地表最大水平变形值处于Ⅰ级损害程度内;覆岩多层位离层注浆开采地表沉陷控制效果显著,减沉率约77.91%。

     

    Abstract: Accurate identification of the grouting position in overburden isolated grouting and the reasonable determination of the protective layer thickness are of significant importance for preventing surface subsidence and protecting surface buildings and infrastructures. In order to realize the accurate grouting and reduce subsidence in multi-bed separation grouting. By improving the method for determining separation positions based on the composite beam theory, the filling positions for multi-bed separation grouting were determined. Using the theory of elastic thin plates, a structural mechanical model of the protective layer for overburden isolated grouting was established. An equivalent model for the grouting filling space of overburden isolated separation was constructed, and the minimum and maximum total volumes of the grouting filling space were determined according to the breaking law of the upper and lower rock layers in the grouting space. The effect of multi-bed separation grouting in “three soft” thick coal seams was evaluated through the use of probability integrals, combined with actual surface monitoring results. Additionally, 22151 working face of Peigou Coal Mine in Zhengzhou mining area was analyzed as case study. The results show that field borehole observation validated the accuracy of the bed separation positions. Multi-bed separation grouting was successfully implemented between the bottom of medium grained sandstone 152.6 m away from the coal seam and the bottom of fine-grained sandstone 168.6 m away from the coal seam. When the mining thickness of the working face is 7.1 m, a protective layer thickness of 25.2 m ensured the safe implementation of overburden isolated grouting. Theoretical grouting volume calculations range from approximately 9.5 × 104 to 14.7 × 104 tons while the actual engineering grouting volume for multi-bed separation grouting is approximately 13.3 × 104 tons, with a grouting-to-mining ratio of about 0.41. The maximum surface subsidence is 649.8 mm, and the maximum horizontal deformation value of the surface at most residential buildings is within the Ⅰ degree of damage. The surface subsidence control effect of mining with multi-bed separation grouting was remarkable, and the subsidence reduction rate was about 77.91%.

     

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