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生物质电厂灰制备胶凝材料及其充填材料应用

Research on the preparation of cementitious materials from biomass power plant ash and the application of cementitious materials in backfill material

  • 摘要: 膏体充填技术的充填材料具有流动性好和强度高等优点,保障了远距离输送及承压能力,促使其在煤矿业迅速发展。但因依赖高价水泥作为胶结剂,限制了其广泛应用。为降低成本,现探索利用廉价生物质电厂灰,经水热合成与低温煅烧工艺,制备新型胶凝材料,替代水泥用于充填。对水热合成前驱体以及低温煅烧熟料进行X射线衍射和扫描电子显微镜分析,研究水热合成和低温煅烧对新型胶凝材料物相发育以及微观结构的影响。通过正交试验设计,系统研究了各种影响因素及其不同水平对胶凝材料性能的影响,并分析选出水热合成−低温煅烧过程最佳因素水平组合。并对该最佳因素水平组合下的新型胶凝材料用于充填材料的可行性进行了研究。研究结果表明:水热合成可以大大提高反应速率,且水热合成得到的前驱体在低温煅烧下能更有效地转化为活性物质。当原材料钙硅比为1.5,水热合成温度为90 ℃,水热合成时长为3 h以及煅烧温度为850 ℃时,所得到的新型胶凝材料表现出最佳性能。以该因素水平组合下制备得到的新型胶凝材料按照煤矸石:粉煤灰:新型胶凝材料:水的质量比为5∶3∶2∶2进行充填料浆制备,其抗压强度以及流动度可满足充填要求。基于以上研究,生物质电厂灰水热合成−低温煅烧制备得到的新型胶凝材料可以替代水泥应用于充填材料,并且可以大幅降低充填材料中用于胶结剂的成本,有助于膏体充填开采技术的推广以及生物质电厂灰的固废资源化利用。

     

    Abstract: The backfill technology using paste-like materials boasts advantages of excellent fluidity and high strength, ensuring long-distance transportation and pressure-bearing capacity, thereby facilitating its rapid development in the coal mining industry. However, its widespread application is hindered by the reliance on costly cement as a binder. To reduce costs, current research explores the utilization of inexpensive biomass power plant ash, processed through hydrothermal synthesis and low-temperature calcination, to fabricate a novel cementitious material as a substitute for cement in backfilling. X-ray diffraction and scanning electron microscopy are employed to analyze the hydrothermally synthesized precursors and the low-temperature calcined clinker, investigating the effects of hydrothermal synthesis and low-temperature calcination on the phase development and microstructure of the novel cementitious material. Orthogonal experimental design is adopted to systematically study the impact of various factors and their levels on the properties of the cementitious material, identifying the optimal combination of factors for the hydrothermal synthesis-low temperature calcination process. The feasibility of applying this optimally synthesized novel cementitious material in backfilling is further examined. The results indicate that hydrothermal synthesis significantly accelerates the reaction rate, and the precursor obtained via hydrothermal synthesis more effectively transforms into active substances under low-temperature calcination. Optimal performance is achieved when the Ca/Si moral ratio of raw materials is 1.5, the hydrothermal synthesis temperature is 90 °C, the duration of hydrothermal synthesis is 3 hours, and the calcination temperature is 850 °C. Backfill material prepared with a mass ratio of gangue: fly ash: novel cementitious material: water as 5:3:2:2, using the optimally synthesized cementitious material, meet the requirements for compressive strength and flowability. This study concludes that the novel cementitious material prepared from biomass power plant ash via hydrothermal synthesis and low-temperature calcination can replace cement in backfill materials, reducing the cost of binders in backfill materials. This not only promotes the adoption of paste-like backfill mining technology but also facilitates the utilization of biomass power plant fly ash as a solid waste resource.

     

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