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综掘面外喷雾三相耦合降尘规律分析

Analysis of three-phase coupled dust reduction law of external spray in synthesized digging face

  • 摘要: 由于矿井掘进技术逐渐实现机械化、智能化,导致综掘面的粉尘污染问题愈发严重。为了研究综掘面外喷雾系统在不同排布方式下的降尘规律,基于气相(风流)‒固相(粉尘)‒液相(雾滴)三相耦合方法,对不同喷嘴排布方案下雾滴与粉尘扩散规律进行模拟分析。模拟结果表明:在不改变喷雾压力的前提下,随着喷嘴数量的增加,截割头周围的风流受雾滴的影响加剧,但巷道整体风流场结构受雾滴的影响较小。巷道压风侧雾滴在巷道顶板区域聚集,抽风侧因轴向和径向风流的碰撞作用而使雾滴集中在截割面区域与抽风口间,雾滴粒径在风幕区域明显减小;巷道截割面粉尘质量浓度分布受喷嘴布置方案影响较大,随着喷雾数量增加,巷道截割面顶部和压风侧区域的粉尘聚集现象逐渐减弱,雾滴对粉尘控制作用逐渐增强,巷道呼吸道高度粉尘质量浓度在6~8个喷嘴时粉尘污染情况得到有效控制;当喷嘴布置方案在6个喷嘴以下时,雾滴对截割面覆盖效果不足,粉尘控制效果较差,呼吸道高度雾滴质量浓度较小,当喷嘴布置方案达到6个喷嘴时,巷道呼吸道高度粉尘污染控制效果不足。当喷嘴排布方案为7个喷嘴时,巷道整体雾滴覆盖效果最佳,巷道截割面最高粉尘质量浓度为38.5 mg/m3,沿程粉尘质量浓度均低于20.0 mg/m3,呼吸道高度粉尘质量浓度低于15.0 mg/m3,雾滴对巷道整体覆盖效果最佳,大幅的降低了巷道的粉尘污染,为综掘面外喷雾系统的优化设计提供理论依据。

     

    Abstract: Due to the gradual realization of mechanization and intelligence in mine excavation technology, the problem of dust pollution in the comprehensive excavation face has become increasingly serious. In order to study the dust fall law of the spray system outside the excavation face under different arrangement methods, based on the three-phase coupling method of gas phase (air flow) - solid phase (dust) - liquid phase (droplets), the diffusion law of droplets and dust under different nozzle arrangement schemes was simulated and analyzed. The simulation results show that, without changing the spray pressure, as the number of nozzles increases, the air flow around the cutting head is intensified by the influence of droplets, but the overall air flow field structure of the roadway is less affected by droplets. On the compressed air side of the roadway, fog droplets accumulate in the roof area of the roadway. On the exhaust side, due to the collision effect of axial and radial air flows, the fog droplets are concentrated between the cutting face area of the tunneling working face and the exhaust outlet, and the droplet size significantly decreases in the air curtain area. The distribution of dust mass concentration on the roadway cutting surface is greatly influenced by the nozzle layout scheme. With the increase in the number of sprays, the dust accumulation phenomenon in the top and compressed air side areas of the roadway cutting surface gradually weakens, and the control effect of droplets on dust gradually strengthens. When the dust mass concentration at the height of the roadway airway is between 6 and 8 nozzles, the dust pollution situation is effectively controlled. When the nozzle layout scheme is less than 6 nozzles, the coverage effect of droplets on the cutting surface is insufficient, the dust control effect is poor, and the mass concentration of droplets at the height of the airway is small. When the nozzle layout scheme reaches 6 nozzles, the control effect of dust pollution at the height of the airway in the roadway is insufficient. When the nozzle arrangement scheme is 7 nozzles, the overall droplet coverage effect of the roadway is the best. The maximum dust mass concentration at the cutting surface of the roadway is 38.5 mg/m³. The dust mass concentration along the way is all lower than 20.0 mg/m³. The dust mass concentration at the height of the respiratory tract is lower than 15.0 mg/m³. The droplet coverage effect on the overall roadway is the best. The dust pollution of the roadway is greatly reduced, which provides a theoretical basis for the optimal design of the off-surface spray system.

     

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