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预包覆处理煤矸石混凝土力学强度与孔隙结构

Mechanical strength and pores structure of pre-coating coal gangue concrete

  • 摘要: 煤矸石是中国储量较大的工业固体废弃物,物理性质差限制了其在混凝土材料领域的应用前景。预包覆是一种改善骨料性能的方式,为进一步提高预包覆处理效果和确定骨料包覆后的孔隙演变,设计了水泥浆体(Cement slurry, CM)、矿粉–水泥浆体(Slag and cement slurry, SL–C)和硅粉–水泥浆体(Silica fume and cement slurry, SF–C)3种复合胶凝材料浆体,分析了复合胶凝材料预包覆处理煤矸石集料(Coal Gangue Aggregate, CGA)的宏观物理性能变化规律,采用宏、微观分析相结合的方式,研究了复合胶凝材料对煤矸石混凝土(Coal Gangue Concrete, CGC)力学性能、微观结构和孔隙结构的影响规律。结果表明:胶凝材料和CGA的质量比与粒径范围呈正相关,可根据所用级配,调整CGA与胶凝材料的最佳比;SF–C和SL–C对CGA物理性能指标的改善效果要优于CM,SF掺量为10%时,CGC大孔占比最小,强度提升最大;此时,ITZ范围内Si元素大幅增加,生成较多C–S−H凝胶;CM、SL–C、SF–C细化了CGC的孔隙结构,细化效果与孔隙半径呈正相关,孔隙结构与抗压强度的改善规律基本一致。预包覆可改善CGC力学强度与孔隙结构,推动CGC在实际工程中的应用。

     

    Abstract: In China, coal gangue is a large industrial solid waste with considerable reserves. However, its application prospects in the field of concrete materials have been limited due to its poor physical properties. Precoating is commonly used to improve the performance of gangue aggregates. To further enhance the effectiveness of precoating treatment and determine the evolution of pores after aggregate coating, cement slurries (CM), slag and cement slurries (SL–C), and silica fume and cement slurries (SF–C) were designed in this study as three types of composite cementitious material slurries. The macroscopic physical property variations of coal gangue aggregate (CGA) treated with composite cementitious materials were analyzed. By employing a combined macroscopic and microscopic analysis approach, the influence of composite cementitious materials on the mechanical properties, microstructure, and pore structure of CGC was investigated. The results indicated that the ratio of cementitious materials to CGA was positively correlated with the particle size range, and the optimal ratio of CGA to cementitious materials could be adjusted according to the particle size distribution. SF–C and SL–C showed better improvement effects on the physical properties of CGA compared to CM. When the SF content was 10%, the proportion of large pores in CGC was minimized, and the strength was maximized. At this point, the Si element within the ITZ significantly increased, resulting in the formation of more C–S−H gel. CM, SL–C, and SF–C refined the pore structure of CGC, and the refinement effect was positively correlated with the pore radius, with the improvement pattern of pore structure being consistent with compressive strength. Pre-coating improves the mechanical strength and pore structure of CGC and promotes its application in practical engineering.

     

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