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基于数值重构的煤堆非均质几何特征及其自燃规律

Heterogeneous geometric characteristics of coal piles based on numericalreconstruction and its spontaneous combustion process

  • 摘要: 散状物料堆场的非均质空间分布规律是制约煤堆自燃行为准确预测的关键因素之一。为了克服现有堆体自热研究中均一参数假设的限制、提升堆积态系统自燃预测的准确性,重点研究了堆体内部空隙率的空间分布规律,通过考虑堆体“下落—碰撞—堆积”的形成过程,提出了以离散元方法模拟堆体形成的数值重构思路。在此基础上,研究了不同颗粒粒径和倾倒高度下的堆体内部非均质性空隙率分布规律,讨论了当量粒径和下落高度对堆体非均质空隙分布规律的影响,完成了堆体内部空隙率分布特性的量化表征,据此对比研究了堆体均质假设对煤堆自燃规律的影响。结果表明:① 堆体整体空隙率随着倾倒口高度的增加略有上升,但倾倒口高度对堆体空隙率分布规律的影响并不显著,倾倒口高度从0.55 m增加到0.95 m,其空隙率平均变化量仅为5.1%。② 受到上部颗粒重力和挤压作用,堆体内部空隙率沿垂直方向从高到低呈现出整体逐渐降低的趋势,但大粒径颗粒在近地面处的空隙率会有所增加,在离地面高度约3 cm处空隙率达到最低值。③ 堆体内部空隙率沿水平方向呈近似均匀分布,其平均值约为0.45。④ 堆体均质假设对自然发火期影响不显著,但采用均质堆体假设后,自热区中心点向堆体表面迁移了0.3 m,自热区长度由10.2 m缩短至3.1 m,明显低估了煤自热风险与隐蔽性。研究为堆积态系统的典型非均质结构分析提供了不同的研究思路和方向,可以削弱由于大型煤堆内部异质性难以表征所引发的煤自燃预测偏差,提升堆积态多孔系统自燃过程的预测精度,使煤自燃预防措施更具针对性。

     

    Abstract: The heterogeneous spatial distribution of bulk material stockyards is one of the key factors constraining the accurate prediction of spontaneous combustion behavior in storage systems such as grain silos and coal piles. In order to overcome the limitations of the homogeneous parameter assumption in existing research on self-heating of bulk materials and to improve the accuracy of spontaneous combustion prediction in bulk storage systems, this paper focuses on the spatial distribution of porosity within the bulk material. By considering the formation process of “falling-collision-accumulation” in bulk materials, a numerical reconstruction approach using the discrete element method to simulate the formation of bulk materials is proposed. Based on this, the paper studies the distribution law of non-uniform porosity within the bulk material under different particle sizes and dumping heights, discusses the influence of equivalent particle size and falling height on the distribution law of non-uniform porosity within the bulk material, quantitatively characterizes the distribution characteristics of porosity within the bulk material, and compares the impact of the homogeneous assumption on the spontaneous combustion law of coal piles. The results show that: ① The overall porosity of the bulk material slightly increases with the increase of dumping height, but the influence of dumping height on the distribution law of porosity within the bulk material is not significant. The average change in porosity when the dumping height increases from 0.55 m to 0.95 m is only 5.1%. ② Influenced by the gravity and compression of particles above, the porosity within the bulk material gradually decreases from high to low along the vertical direction, but the porosity of large particles near the ground will increase, reaching the lowest value at a height of about 3 cm above the ground. ③ The porosity within the bulk material is approximately uniformly distributed along the horizontal direction, with an average value of about 0.45. ④ The homogeneous assumption has no significant effect on the natural ignition period, but after adopting the homogeneous bulk material assumption, the center of the self-heating zone migrates 0.3 m towards the surface of the bulk material, and the length of the self-heating zone is shortened from 10.2 m to 3.1 m, significantly underestimating the risk and concealment of coal self-heating. This study provides a new research idea and direction for the analysis of typical heterogeneous structures in bulk storage systems, and is expected to break through the prediction deviation of coal self-heating caused by the difficulty in characterizing the heterogeneity inside large coal piles at the current stage, greatly improving the prediction accuracy of spontaneous combustion processes in bulk porous systems and making coal self-heating prevention measures more targeted.

     

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