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基于迁移学习的EfficientNet矿用带式输送机除铁器异物识别

Foreign object recognition for mine conveyor belt iron separators based on transfer learning with EfficientNet

  • 摘要: 在矿山作业中,带式输送机中的原煤输送带常混入锚杆、锚索、挖机铲齿和托盘等金属器件,需通过除铁器将这些异物吸走,以避免铁器与运煤发生磕碰或刺穿输送带,从而影响带式输送机的正常运行。针对矿用带式输送机除铁器在运行过程中经常面临尘雾和低照度复杂的工作环境,提出了一种适用于低照度及尘雾环境的除铁器异物识别方法。首先,采集了露天煤矿带式输送机除铁器的异常和正常图像,通过限制对比度自适应直方图均衡化对低照度图像进行预处理,以增强图像对比度和提升监测图像的清晰度。通过随机加雾的方法模拟真实尘雾环境,提升模型泛化能力。随后,利用基于迁移学习的EfficientNet-B2网络,在网络架构中引入多个移动翻转瓶颈卷积模块,对不同层次的特征图进行叠加和分析,以提取图像的深层特征信号。通过全局平均池化层将高维特征图缩减为低维向量,最终通过全连接层输出图像的合格与异常类别。实验数据集来源于某露天煤矿现场采集的3000张除铁器图像和600张雾化处理图像。将提出的异物监测算法模型应用于某露天煤矿带式输送机的除铁器,以监测除铁器表面的吸附状态,并开展对比实验。实验结果表明,提出的模型能更快地达到稳定迭代,且损失值更小,并且在各项性能指标上均优于其他现有的卷积神经网络模型,具体表现:准确率为99.79%、精确率为99.07%、召回率为99.01%和F1-Score为0.990 4。这些结果表明该模型能够准确有效地对除铁器的吸附状态进行分类。

     

    Abstract: In mining operations, metal objects such as anchor bolts, anchor cables, excavator teeth, and pallets often get mixed into the raw coal conveyor belts. These foreign objects must be removed by iron separators to prevent collisions or punctures that could disrupt the normal operation of the conveyor belts. A foreign object recognition method suitable for low illumination and dust-fog environments is proposed for iron separators , which often encountered in mining belt conveyors. First, abnormal and normal images from iron separators on open-pit coal mine conveyor belts were collected. Contrast Limited Adaptive Histogram Equalization was applied to pre-process low-illumination images, enhancing image contrast and clarity. To simulate real dust-fog conditions, a random fogging method was employed, improving the model's generalization ability. Then, using the transfer learning based EfficientNet-B2 network, incorporating multiple mobile inverted bottleneck convolutional modules into the network architecture. This allowed for the stacking and analysis of feature maps at different levels, extracting deep feature signals from the images. The high-dimensional feature maps were reduced to low-dimensional vectors through global average pooling, and the final image classifications—qualified or abnormal—were output through a fully connected layer. The experimental dataset comprises 3 000 images of iron separators collected from an open-pit coal mine and 600 fogged images. The proposed foreign object monitoring algorithm was applied to monitor the iron separators on the conveyor belts of an open-pit coal mine. Comparative experiments were conducted, and results show that the proposed model achieves faster stable iterations and lower loss values, outperforming other existing convolutional neural network models across various performance metrics. Specifically, it achieved an accuracy of 99.79%, precision of 99.07%, recall of 99.01%, and F1-Score of 0.990 4. These results indicate that the model can accurately and effectively classify the adsorption states of iron separators.

     

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