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选煤生产过程控制机器人煤质化验系统的研制和应用

Development and application of a robotic coal analysis system for process control in coal preparation

  • 摘要: 选煤厂是煤矿智能化建设的重要组成部分,煤质检测的精度和速度直接影响生产控制参数调整的准确性和及时性。因此,实现生产煤样的高精度和快速检测是精细选煤的重要基础。研究分析了影响煤样灰化速度的主要因素,并提出了富氧燃烧技术用于灰分检测的优化方案。研究发现,当马弗炉中的氧气流量超过3 L/min时,检测结果与国家标准一致,测定时间由40 min缩短至10 min,重复性误差最大不超过0.20%。此外,还研制了紫外测硫仪,解决了库仑和红外测硫仪存在的难题,测定结果准确,操作简便。为了进一步提升选煤厂的智能化水平,将机器人化验技术应用于生产控制煤质检测中,开发了倒挂式机器人布置方案和不开盖称样技术,实现了灰分、全硫含量和全水分的无人自动检测和数据自动传输。通过机器人化验与人工化验结果的对比分析,发现机器人化验的精密度和准确性均在国家标准允许范围内。研究成果为选煤厂生产控制煤质检验的智能化发展提供了重要支持,对煤矿智能化建设和精细选煤具有重要意义。

     

    Abstract: Coal preparation plants are a crucial component of intelligent coal mining operations, where the accuracy and speed of coal quality analysis directly influence the precision and timeliness of production control adjustments. Therefore, achieving high-precision and rapid testing of production coal samples is fundamental to refined coal preparation. The key factors affecting the ashing rate of coal samples are investigated, and an optimized approach using oxygen-enriched combustion technology for ash content determination is proposed. The research demonstrates that when the oxygen flow rate in a muffle furnace exceeds 3 L/min, the test results are consistent with national standards, reducing the measurement time from 40 minutes to 10 minutes, with a maximum repeatability error of no more than 0.20%. Additionally, a UV sulfur analyzer was developed, addressing the challenges posed by coulometric and infrared sulfur analyzers, providing accurate results with simple operation. To further enhance the intelligence level of coal preparation plants, robotic laboratory technology was applied to production control coal quality testing, with the development of an inverted robot layout and a non-opening sample weighing technique, enabling fully automated detection and data transmission of ash content, total sulfur content, and total moisture. A comparative analysis between robotic and manual testing showed that the precision and accuracy of the robotic tests were within the limits permitted by national standards. The research outcomes contribute significantly to the intelligent development of coal quality testing in coal preparation plants and hold great significance for advancing intelligent coal mining and refined coal preparation.

     

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