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瓦斯抽采钻孔水射流扩孔修复增透技术研究及应用

Research and application of water jet on drilling expansion repair and permeability enhancement technology in gas extraction drilling

  • 摘要: 瓦斯浓度衰减严重、抽采效率低下是我国煤矿瓦斯抽采中亟待解决的技术难题。依据水射流在空气中的射流结构建立了水射流破煤数学模型,应用空腔膨胀理论提出了水射流冲击作用下煤体破碎强度准则,进而得到了水射流破煤深度的计算方法;然后基于水射流对瓦斯抽采钻孔周围煤体的冲刷解堵作用、扩孔增透作用和冲击损伤作用阐释了瓦斯抽采钻孔水射流扩孔修复增透机理,并建立了钻孔周围煤体增透范围计算模型,获得了水射流作用下钻孔周围煤体径向应力、切向应力的分布规律;再采用有限元仿真软件LS-DYNA对水射流破煤过程进行了数值模拟,获得了射流压力作用下破煤深度的变化规律和煤体径向应力、煤体损伤的分布规律;最后研发了瓦斯抽采钻孔扩孔修复增透作业装置并在新安煤矿14250下部底板巷穿层钻孔进行了实践应用。结果表明:水射流破煤深度随射流压力的增大线性增加,随射流距离的增大线性减小,随煤体强度的增大呈幂函数形式减小;水射流对瓦斯抽采钻孔的增透作用包括冲刷解堵作用、扩孔增透作用和冲击损伤作用3个方面,水射流扩大了钻孔半径,增透范围随钻孔半径的增加而线性增大,水射流压力越高煤体径向应力和切向应力越大,钻孔周围煤体损伤范围也越大;形成了以喷头进入煤层段深度、冲出煤岩量和瓦斯浓度为指标的瓦斯抽采钻孔水射流扩孔修复增透效果评价体系。根据修复增透试验情况,喷头进入煤层段深度的比率达到90.5%,单孔冲出的煤岩量可达385.6 kg,扩孔修复增透技术的实施使钻孔等效半径由56.50 mm增大到114.02 mm,增透范围由修复前的67.80 mm扩大到136.82 mm,瓦斯体积分数由修复前的1.40%提升到13.46%,实现了瓦斯抽采钻孔的冲刷解堵作用、扩孔增透作用和瓦斯抽采效果的显著提升。研究成果可为提升煤层瓦斯抽采钻孔的利用效率提供理论依据和技术支持。

     

    Abstract: The severe decay of gas concentration and the low efficiency of the extraction system are urgent technical problems in China’s coal mine gas extraction. A mathematical model for coal breaking by water jet was established based on the jet structure of water jet in the air. The criterion for coal fragmentation strength under water jet impact was proposed using cavity expansion theory, and the calculation method for coal breaking depth by water jet was obtained. Then, the mechanism of water jet drilling for repairing and increasing permeability in gas extraction boreholes was explained based on the flushing and unblocking effect, hole enlargement and permeability enhancement effect, and impact damage effect of water jet on coal around the boreholes, and a calculation model for the anti permeability range of coal around the borehole was established, and the distribution law of radial stress and tangential stress of coal around the borehole under the action of water jet was obtained. The finite element simulation software LS-DYNA was used to numerically simulate the coal breaking process of water jet, and the variation law of coal breaking depth under the action of jet pressure, as well as the distribution law of coal radial stress and coal damage, were obtained. Finally, the repair and penetration enhancement device for the gas extraction borehole was developed and practically applied in the penetration borehole of 14250 lower bottom lane of Xin’an coal mine. The results show that: the depth of coal breaking by water jet increases linearly with the increase of jet pressure, decreases linearly with the increase of jet distance, and decreases in a power function form with the increase of coal strength. The anti permeability effect of water jet on gas extraction drilling includes three aspects: flushing and unblocking effect, hole expansion and pressure relief effect, and impact damage effect. The water jet effect expands the drilling radius, and the anti permeability range increases linearly with the increase of drilling radius, and the higher the water jet pressure, the greater the radial and tangential stresses in the coal body, and the larger the range of coal damage around the borehole. A gas extraction drilling water jet hole expansion repair and permeability enhancement effect evaluation system has been formed based on indicators of the depth of the nozzle entering the coal seam section, the amount of coal and rock washed out, and the gas concentration. According to the results of the repair and anti permeability experiment, the ratio of the nozzle entering the coal seam depth reached 90.5%, and the amount of coal and rock ejected from a single hole could reach 385.6 kg. The implementation of the drilling expansion repair and permeability enhancement technology increases the equivalent radius of the borehole from 56.50 mm to 114.02 mm, the radius of pressure relief from 67.80 mm to 136.82 mm before the repair, and the gas volume concentration from 1.40% to 13.46% before the repair, which achieves the flushing and unblocking effect of gas extraction drilling, the enlargement of the surrounding permeability range through hole expansion, and a significant improvement in gas extraction efficiency. The research results can provide a theoretical basis and technical support for improving the utilization efficiency of coal seam gas extraction boreholes.

     

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