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综掘机截割不同工作面区域除尘风筒的布置位置优选

Optimization of dust removal hose layout positions for cutting different excavation face areas by a roadheader

  • 摘要: 为了提高长压短抽式局部通风掘进工作面除尘效率,量化分析掘进工作面风流场分布特征和综掘机截割掘进工作面全过程控尘效果,优选掘进巷道断面内除尘风筒最佳布置位置。首先根据风流作用下粉尘颗粒受力分析,构建考虑巷道风流状态、粒径等粉尘特性的巷道风流中粉尘颗粒运动模型,将掘进工作面断面划分为9个产尘区域,真实还原在综掘机截割过程中的产尘过程。以保德煤矿81205运输巷综掘工作面为研究对象,结合综掘工作面风流场N-S模型和REG k - \varepsilon 模型,建立综掘机截割掘进工作面全过程条件下综掘工作面风流粉尘运移数值模型。在此基础上利用正交对比试验方法,模拟分析了不同尘源区域条件下除尘风筒分别布置位于“巷道中央上方位置”、“巷道侧帮上部位置”、“巷道侧帮中部位置”情况下巷道风流场分布规律与除尘效果,开展现场测试分析,研究表明:不同截割区域产尘源条件下巷道内粉尘运移扩散表现出明显差异性,且模拟与试验条件下粉尘运移扩散变化趋势基本一致,表明用宫格切割法细分掘进工作面断面尘源更贴合掘进工作面实际截割产尘过程;模拟与试验条件下除尘风筒位于巷道侧帮上部位置条件下司机位置(距离工作面10 m巷道位置)处于涡流负压区域,人员作业区域(距离工作面28 m巷道位置)风速流场平稳,最有利于控尘,除尘风筒位于巷道中央上方位置次之;除尘风筒位于巷道侧帮上部位置条件下呼吸高度位置(距离巷道底板1.5 m高度)粉尘浓度最低、粉尘扩散区域和粉尘扩散总量最小,当综掘机截割掘进工作面断面上部和中部区域时更为为明显。

     

    Abstract: In order to improve the dust removal efficiency of the long-pressure and short-pumping local ventilation excavation face, the distribution characteristics of the wind flow field of the excavation face and the dust control effect of the whole process of cutting and tunneling of the comprehensive excavator was quantitatively analyzed, and the optimal deployment position of the dust removal duct in the excavation roadway section was optimized.Firstly, according to the force analysis of dust particles under the action of wind flow, the dust particle movement model in the roadway wind flow considering the dust flow characteristics such as the roadway wind flow state and particle size was constructed. The section of the excavation face was divided into nine dust-producing areas to truly restores the dust-generating process in the cutting process of the excavation face. Tthe N-S model and model of the wind flow field of the fully mechanized excavation face combined, the numerical model of wind flow and dust migration of the fully integrated excavation face under the whole process of cutting and tunneling of the comprehensive excavator was established by taking the Baode coal mine 81205 Glue Transportation Slot comprehensive excavation face as the research object. On this basis, the dust removal ducts were simulated and analyzed under the conditions of different dust source areas, which were located in the “upper position of the roadway”, “the upper position of the roadway side gang” and the “middle position of the roadway side gang” under the conditions of different dust source areas.The results showed that the dust migration and diffusion in the roadway under the conditions of dust generation sources in different cutting areas showed obvious differences, and the change trend of dust migration and diffusion under the simulated conditions was basically the same, indicating that the subdivision of dust sources in the head-on section of the excavation face by the palace grid cutting method was more sand experimental uitable for the actual cutting and dust production process of the excavation face. Under the simulation and test conditions, the dust removal duct was located in the upper part of the roadway side, the driver's position (10 m away from the excavation face) was in the vortex negative pressure area, and the wind speed and flow field in the personnel operation area (28 m away from the excavation face) was stable, which was the most conducive to dust control, and the dust removal duct was located in the upper part of the roadway. The dust removal duct was located in the upper part of the roadway side and the breathing height position (1.5m height from the roadway floor), the dust concentration value was the lowest, the dust diffusion area and the total dust diffusion area were the smallest, and it was more obvious when the comprehensive excavator cuted the upper and middle areas of the head-on section of the excavation face.

     

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