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基于负载预测与能耗优化的刮板输送机速度控制方法

Speed control method of scraper conveyor based on load prediction and energy consumption optimization

  • 摘要: 针对综采工作面中刮板输送机因持续高速运转而导致的能源浪费和运输效率低下问题,结合双向割煤工艺,对刮板输送机的运行阶段进行了系统分析,建立了刮板输送机能耗模型,在此基础上提出了一种基于负载转矩预测与能耗优化相结合的速度控制方法。首先,建立煤量模型,描述煤量随运行工况变化的动态特性。随后,结合刮板输送机的运行阻力特性,明确煤量、驱动力与运行阻力之间的关系,构建刮板输送机的能耗模型。为应对综采工作面复杂多变的运行工况,引入粗糙径向基神经网络(Rough Radial Basis Function Neural Network, RRBFNN),对刮板输送机负载转矩进行精确预测,生成优化模型所需的关键输入变量。在此基础上,采用改进的粒子群优化算法(PSO),以能耗最小化为目标,对刮板输送机的运行速度进行优化,改进算法在引入动态惯性因子的同时,平衡了全局搜索与局部搜索能力,从而提高了优化的精度与收敛效率。最后,结合榆家梁43101综采工作面的实际数据对本文方法进行了验证。结果表明:该速度控制方法能够在一个生产循环中有效降低刮板输送机的能耗10.42%。

     

    Abstract: Aiming at the problems of energy waste and low transportation efficiency caused by continuous high-speed operation of scraper conveyor in fully mechanized mining face, this paper combined with two-way coal cutting technology, systematically analyzed the operation stage of scraper conveyor, established the energy consumption model of scraper conveyor, and proposed a speed control method based on load torque prediction and energy consumption optimization. Firstly, a coal quantity model is established to describe the dynamic characteristics of coal quantity changing with operating conditions. Then, according to the running resistance characteristics of the scraper conveyor, the relationship between coal volume, driving force and running resistance is defined, and the energy consumption model of the scraper conveyor is built. In order to cope with the complex and variable operating conditions of fully mechanized mining face, a rough radial basis neural network (RRBFNN) is introduced in this paper to accurately predict the load torque of the scraper conveyor and generate the key input variables required for the optimization model. On this basis, the improved particle swarm optimization algorithm (PSO) is used to optimize the running speed of the scraper conveyor with the goal of minimizing energy consumption. The improved algorithm balances the global search and local search capabilities while introducing dynamic inertia factor, thus improving the optimization accuracy and convergence efficiency. Finally, the proposed method is validated with the actual data of Yujialiang 43101 fully mechanized mining face. The results show that the speed control method can effectively reduce the energy consumption of the scraper conveyor by 10.42% in one production cycle.

     

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