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水热合成−低温煅烧制备钢渣基胶凝材料的试验与机理分析

Mechanism research of steel slag-based cementitious materials prepared by hydrothermal synthesis and low-temperature calcination

  • 摘要: 针对钢渣基胶凝材料因高掺量惰性矿物相导致胶凝活性不足及传统热活化工艺能耗较高等问题,本研究以水热合成−低温煅烧协同碱激发技术制备钢渣基胶凝材料,旨在解离钢渣中的惰性组分并通过低温煅烧激发其活性,实现对钢渣的规模化利用。通过引入NaOH和Na2SiO3激发剂,结合水热合成与低温煅烧工艺,采用X射线衍射、热重−差重分析和扫描电镜等手段系统研究了钢渣钙硅摩尔比(Ca/Si)、激发剂种类及浓度对水热前驱体物相组成和煅烧产物活性的影响与反应机理。结果表明:提高钢渣Ca/Si至1.5并添加质量分数为12%Na2SiO3(以Na2O计)时,在碱与热的共同作用下可破坏钢渣中惰性相晶体结构,使水热反应中生成的C−S−H凝胶显著增加,经700 ℃低温煅烧后转化为活性β-C2S相,从而提升胶凝材料的水化性能。相较于未处理钢渣(7 d和28 d抗压强度分别为0.54 MPa、1.02 MPa),当钢渣掺量达到胶凝材料总质量的90%时,在7 d、28 d时的抗压强度分别提高至0.99 MPa、2.93 MPa,提升了83.3%和187.3%。研究表明以碱激发协同水热合成工艺解离钢渣中惰性矿物相制备水化硅酸钙,再通过低温煅烧制备钢渣胶凝材料的工艺路线具有可行性,具备在矿山充填领域大量再利用废弃钢渣的潜力。

     

    Abstract: To address the issues of insufficient cementitious activity in steel slag-based cementitious materials caused by high-content inert mineral phases and the high energy consumption of conventional thermal activation processes, this study developed a hydrothermal synthesis-low-temperature calcination method combined with alkali activation to prepare steel slag-based cementitious materials, aiming to dissociate inert components in steel slag and activate their reactivity at low temperatures for efficient resource utilization. By introducing NaOH and Na2SiO3 activators, along with hydrothermal synthesis and low-temperature calcination, the effects of calcium-to-silicon (Ca/Si) ratio, activator type, and concentration on the phase composition of hydrothermal precursors and the reactivity of calcined products were systematically investigated using X-ray diffraction (XRD), thermogravimetric-differential thermal analysis (TG-DTG), and scanning electron microscopy (SEM). The results demonstrated that increasing the Ca/Si ratio to 1.5 with 12% Na2SiO3 (calculated as Na2O) disrupted the crystalline structure of inert phases in steel slag under combined alkaline and thermal effects, significantly enhancing the formation of calcium silicate hydrate (C−S−H) gels during hydrothermal reactions. These gels were subsequently converted into the reactive β-C2S phase after calcination at 700°C, thereby improving the hydration performance of the cementitious material. Compared to untreated steel slag (7-day and 28-day compressive strengths of 0.54 MPa and 1.02 MPa, respectively), the material with 90% steel slag incorporation exhibited 7-day and 28-day strengths of 0.99 MPa and 2.93 MPa, representing increases of 83.7% and 194.6%. The findings confirm the feasibility of dissociating inert mineral phases in steel slag via alkali activation coupled with hydrothermal synthesis to produce calcium silicate hydrate, followed by low-temperature calcination for cementitious material preparation, demonstrating potential for large-scale consumption of waste steel slag in mine backfill applications.

     

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