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考虑水化叠加效应的硅酸盐−硫铝酸盐复合浆流变特性

Rheological properties study of portland and sulphoaluminate cement composite slurry considering hydration superposition effect

  • 摘要: 硅酸盐−硫铝酸盐水泥(PO−SAC)复合浆液具有凝结时间短、早期强度高和抗渗性好等优点,在煤矿突涌水治理工程中具有广阔的应用前景。在实际注浆参数设计过程中,需要揭示PO−SAC复合浆液的流变特性与黏度时变规律。研究了复合比和水灰比对PO−SAC复合浆液黏度时变行为的影响。浆液的复合质量比从10∶0到0∶10,水灰比为0.5~1.0。结果表明:硅酸盐水泥(PO)和硫铝酸盐水泥(SAC)具有水化叠加效应,30%的SAC对OPC的促进作用最强,使浆液黏度提高了4倍以上。复合浆液的水灰比与黏度值和黏度增长率成反比。不同水灰比条件下复合浆液黏度的时变曲线符合二次方程的形式。浆体的流动模式与水灰比有关,与复合比无关,浆液的屈服应力和塑性黏度随水灰比的增加而降低。减水剂能够显著降低复合浆液的初始黏度值,1‰的减水剂使样品的初始黏度值降低了82.46%以上。将PO−SAC材料应用于某煤矿底板突涌水治理工程,有效封堵了含水层裂隙出水,保障了煤矿安全开采。可为PO−SAC浆液注浆理论建立、数值计算和注浆参数设计提供参考,助力煤矿突涌水高效治理。

     

    Abstract: The silicate-sulphoaluminate cement (PO−SAC) composite slurry has the advantages of short setting time, high early strength and good impermeability, and has broad application prospects in the treatment of coal mine water inrush. In the process of actual grouting parameter design, it is necessary to reveal the rheological characteristics and viscosity time-varying law of PO−SAC composite slurry. The effects of compound ratio and water-cement ratio on the viscosity time-varying behavior of PO−SAC composite slurry were studied. The composite ratio of the slurry is from 10∶0 to 0∶10, and the water-cement ratio is from 0.5 to 1.0. The results show that Portland cement (PO) and sulphoaluminate cement (SAC) have a hydration superposition effect, and 30% SAC has the strongest promoting effect on OPC, which increases the slurry viscosity by more than 4 times. The water-cement ratio of the composite slurry is inversely proportional to the viscosity value and the viscosity growth rate.The time-varying curve of the viscosity of the composite slurry under different water-cement ratio conditions conforms to the form of a quadratic equation. The flow pattern of the slurry is related to water-cement ratio and has nothing to do with the composite ratio. The yield stress and plastic viscosity of the slurry decrease with the increase of water-cement ratio. The water reducing agent can significantly reduce the initial viscosity of the composite slurry, and the initial viscosity of the sample is reduced by more than 82.46% when the water reducing agent is 1‰. The PO−SAC material was applied to a coal mine floor water inrush treatment project, which effectively blocked the aquifer fissure water and ensured the safe mining of coal mines. It can provide reference for the establishment of PO−SAC slurry grouting theory, numerical calculation and grouting parameter design, and help the efficient treatment of water inrush in coal mines.

     

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