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超细硫铝酸盐水泥复合体系注浆加固性能优化

Optimization of grouting reinforcement performance of superfine sulfoaluminate cement composite system

  • 摘要: 针对煤矿井下巷道围岩稳定性控制与注浆加固效果提升的技术需求,以工业固废资源化利用和降低注浆成本为目标导向,系统开展了超细粉煤灰(Ultrafine Fly Ash,UFA)与超细硫铝酸盐水泥(Ultrafine Sulfoaluminate Cement,USC)复合胶凝材料体系的外加剂改性研究。通过引入聚羧酸减水剂(PCE)、萘系减水剂(FDN)等减水组分,结合β-环糊精(β-CD)、柠檬酸(CA)等缓凝调控剂,深入探究了外加剂单掺与复掺模式对复合体系注浆材料工作性能的协同影响机制。采用宏观性能测试与微观结构表征相结合的方法,全面评估了浆体流动性、凝结硬化特性及力学强度的发展规律,通过XRD、SEM等分析手段揭示了水化产物演变规律与性能调控机理,最终通过井下注浆工程验证材料优化效果。结果表明:① 减水剂类型对材料性能具有显著调控作用:当PCE掺量在0.6%时,注浆材料28 d抗压强度最高并呈持续增长趋势,最高增幅达20.27%;而FDN在0.3%掺量时即出现抗压强度拐点,过量掺入(>0.6%)会导致抗压强度下降。2种减水剂均能有效提升浆体流动性,延长凝结时间;② 缓凝剂与减水剂的协同效应呈现差异性:在PCE改性体系中引入0.2% β-CD可使抗压强度二次提升6.90%~17.18%,但超过临界掺量后由于过度缓凝导致强度衰减;而FDN体系复掺CA时,抗压强度随掺量增加呈现单调下降趋势,0.6% CA掺量即造成抗压强度损失约13.78%;固定2种减水剂掺量,随着对应缓凝剂从0到0.6%的添加,注浆材料的凝结时间都在逐渐延长,而流动度呈现先高后低的变化;③ 微观结构分析揭示,减水剂通过调控环境优化钙矾石钙矾石(AFt)形貌,缓凝剂则通过延缓水化促进凝胶填充孔隙,两者协同作用在一定程度上抑制了AFt向单硫型水化硫铝酸钙(AFm)的转化;④ 现场工业试验表明,优化后的UFA-USC复合浆体在巷道注浆后,围岩变形量显著降低,顶底板及两帮移近量均得到有效控制, 维持了巷道断面形状, 取得较好的加固效果。

     

    Abstract: Aiming at the technical demands for the control of the stability of the surrounding rock of the underground roadway in coal mines and the improvement of the effect of grouting reinforcement, and with the target orientation of the resource utilization of industrial solid wastes and the reduction of the cost of grouting, we have systematically carried out the research on the modification of the admixture of the composite cementitious material system of ultrafine fly ash (UFA) and ultrafine sulfated aluminate cement (USC).Through the introduction of water-reducing components such as polycarboxylic acid water-reducing agent (PCE) and naphthalene water-reducing agent (FDN), combined with β-cyclodextrin (β-CD), citric acid (CA) and other retarding regulators, the synergistic influence mechanism of single-mixing and compound-mixing modes of admixtures on the performance of grouting materials of the composite system has been investigated in depth. By combining macro performance test and micro structure characterization, the development of slurry fluidity, coagulation and hardening characteristics and mechanical strength were comprehensively evaluated, and the evolution of hydration products and performance regulation mechanisms were revealed through XRD, SEM and other analytical means, and the optimization effect of the materials was finally verified through the downhole grouting project.The experimental results show that: ① The type of water-reducing agent has a significant role in regulating the performance of the material: when the dosage of PCE is 0.6%, the 28 d compressive strength of the grouting material is the highest and shows a continuous growth trend, with the highest increase of 20.27%; while the strength inflection point of FDN occurs when the dosage of FDN is 0.3%, and the excessive dosage (>0.6%) leads to the decrease of strength. Both water-reducing agents can effectively improve the slurry fluidity and prolong the setting time; ② The synergistic effect of retarder and water reducer shows differences: the introduction of 0.2% β-CD in PCE-modified system can make the compressive strength increase by 6.90%−17.18%, but more than the critical dosage of excessive retarder leads to strength attenuation; while the FDN system is compounded by CA dosing, the strength shows a monotonous decreasing trend with the increase of dosage, and the dosage of 0.6% CA dosage causes the strength loss of about 13.78%. 13.78%; fixing the dosage of the two water-reducing agents, with the addition of the corresponding retarder from 0 to 0.6%, the setting time of the grouting material is gradually extended, and the flow degree shows a high and then low change; ③ Microstructure analysis reveals that the water-reducing agent optimizes the morphology of caliche AFt through the regulation of the environment, and the retarding agent promotes the filling of pores with gel by retarding hydration, and the synergistic effect of the two inhibits the transformation of AFt to monosulfide type to a certain extent. The two synergistic effects inhibit to some extent the transformation of AFt to monosulfide-type hydrated calcium sulfoaluminate (AFm); ④ The field industrial test shows that the optimized UFA-USC composite slurry in the roadway grouting, the peripheral rock deformation is significantly reduced, and the amount of top and bottom slabs and two gangs approaching have been effectively controlled, to maintain the shape of the roadway section, and to achieve a better reinforcing effect.

     

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