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新型轻质高强拱架力学特性研究及应用

Research and application of mechanical characteristics of new lightweight high strength arch

  • 摘要: 传统型钢拱架质量大、承载力低、安装劳动强度高,难以满足复杂条件下地下工程安全高效的建设要求。以深井软岩巷道为工程背景,采用高强高韧钢材研发了新型轻质高强拱架,利用全比尺拱架力学性能试验系统开展了新型拱架与传统U36型钢拱架的承载性能对比试验,明确了拱架变形破坏模式和承载特性。在拱架钢材性能方面,与传统U36型钢拱架相比,新型拱架所用钢材屈服强度提高了97%,屈服延伸率提升了41.9%;在拱架承载性能方面,新型拱架整体质量减轻了33.3%,但其极限承载力提升了20.1%,稳定滑移阻力提升了111.5%;在变形破坏特征方面,与传统U36型拱架相比,新型拱架极限承载状态下的面内平均变形量降低了16.4%,新型和U36型拱架的应变最大位置均在拱顶或拱腿处。新型拱架具有轻质、高强、高阻、稳滑的特点。在此基础上,开展了现场应用研究,持续跟踪监测结果表明,单榀新型拱架的平均安装时间较U36拱架缩短了40.5%,新型拱架最大变形量为63 mm,最大应力为101.3 MPa,且没有出现明显局部屈曲和面外失稳现象,安全储备高;围岩收敛变形在30 d后基本稳定,整体受力由大到小为拱顶、拱肩、拱腰。新型拱架在承载能力和施工效率方面具有明显优势,为深部矿井拱架支护提供了一种轻质高强的材料选择。

     

    Abstract: Traditional steel arches have high weight, low bearing capacity, and high construction labor intensity, making it difficult to meet the safety and efficiency requirements of complex underground engineering. Taking the deep soft rock roadway as engineering background, a new type of lightweight and high strength arch is developed by using high strength and high toughness steel. The bearing capacity comparison tests of the new arch and the traditional U36 steel arch are carried out by using the full-scale arch test system, the deformation failure mode and bearing characteristics of the arches are clarified. In terms of arch steel performance,compared with the traditional U36 steel arch, the yield strength of the steel used in the new arch is increased by 97%, and yield elongation is increased by 41.9%. In terms of arch bearing characteristic,when the overall weight of the new arch is reduced by 33.3%, its ultimate bearing capacity is increased by 20.1%, the stable slip resistance is increased by 111.5%. In terms of deformation and failure characteristics,compared with the traditional U36 arch, the average in-plane deformation under ultimate bearing state is reduced by 16.4%, and the maximum strain position of the new and U36 arches is at the arch roof or leg. This indicates that the new arch has the characteristics of lightweight, high strength, high resistance, and stable slip. On this basis, the field application of the new arch is carried out, and the continuous monitoring results show that the average installation time of the new arch is reduced by 40.5% compared to the U36 steel arch. The maximum deformation of the new arch is 63 mm, the maximum stress is 101.3 MPa, and there is no obvious local buckling and out-of-plane instability, the safety reserve is high. The convergence deformation of surrounding rock is basically stable after 30 days, and the overall stress performance is roof,shoulder, waist. The new arch has good characteristics in bearing capacity and on-site construction efficiency, which provides a more lightweight and high-strength support form for the design of deep mine arch.

     

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