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甲酸改性煤气化灰渣充填材料的水化机理与碳足迹

Hydration mechanism and carbon footprint of formic acid modified coal gasification slag-based backfill material

  • 摘要: 煤气化灰渣(CGS)由于水化活性较低,制备胶凝材料替代水泥时性能不足,阻碍了其在充填材料领域中的应用。研究采用甲酸对CGS表面进行改性以改善CGS的活性,并研究了改性后CGS基充填材料(FCM)的力学性能、水化机理和碳足迹。结果表明,经甲酸改性后,CGS中的部分碳酸钙、钙长石等与甲酸发生反应生成了甲酸钙,该反应在CGS颗粒表面产生了原位孔隙。甲酸的最佳掺量为CGS的4%,在此掺量下,CGS颗粒的比表面积由6.32 m2/g增加到9.35 m2/g,总孔隙体积由0.034 2 cm3/g增加到0.040 1 cm3/g,此时,FCM的3 d和7 d的抗压强度提高了近一倍,72 h累计水化热达到最大值81.08 J/g。然而,进一步增加甲酸时,FCM水化活性降低,力学性能下降,主要是因为改性后增加的反应产物覆盖在CGS颗粒表面,导致CGS颗粒桥接结块,使得FCM中的水分子不容易渗透到颗粒内部。此外,碳足迹分析发现,使用4%的甲酸改性CGS替代水泥后,FCM的碳排放总量相比未替代水泥时减少了376.16 kg/t,显著降低了碳排放量,达到碳减排的目标。

     

    Abstract: The application of coal gasification slag (CGS) as backfill materials is hindered owing to its low hydration reactivity which results in insufficient strength performance of cementitious materials. This investigation applied formic acid to modify the surface of CGS in order to enhance the reactivity of CGS, and the mechanical properties, hydration mechanisms and carbon footprint of the formic acid modified CGS-based backfill material (FCM) were further investigated. The results show that after formic acid modification, part of the calcium carbonate and anorthite in CGS react with formic acid to form calcium formate, producing in-situ pores on the surface of CGS particles. The optimal formic acid dosage is 4% of CGS. At this dosage, the specific surface area of CGS particles increases from 6.32 m2/g to 9.35 m2/g, and the total pore volume increases from 0.034 2 cm3/g to 0.040 1 cm3/g. Consequently, the 3 d and 7 d compressive strengths of FCM are nearly doubled, and the cumulative hydration heat at 72 h reaches a maximum value of 81.08 J/g. However, further increasing formic acid dosage decreases the hydration activity of CGS and mechanical properties of FCM, owing to the additional reaction products covering the CGS particle surfaces, resulting in the bridging and agglomeration of CGS particles, which hindered water molecules in FCM from penetrating the particles. Additionally, the carbon life cycle assessment revealed that substituting cement with 4% formic acid modified CGS reduced the total CO2 emissions of FCM by 376.16 kg/t compared to that of the reference group, significantly lowering the carbon emissions and achieving carbon reduction targets.

     

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