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声波传播角度对喷雾降尘效果影响的规律

Law of effect of acoustic wave propagation angle on spray dust suppression efficiency

  • 摘要: 在矿井作业中极易产生大量煤尘,为了降低煤尘对作业环境、工人身体健康及机械设备的潜在危害,基于声波−水喷雾协同增效降尘模拟试验平台,通过多通道声功率测试系统、TSI8533气溶胶监测仪、矿用粉尘采样器以及电镜扫描仪,分析了不同角度下声场的分布特性、全尘及PM10煤尘降尘效率,以及煤尘质量浓度随声波角度变化的规律,探究声波传播角度对煤尘降尘效果的影响,同时,对比分析了不同角度影响下,喷雾液滴对煤尘的团聚特性。结果表明:随声波角度的增加,声场分布先向巷道上方聚集,当声波角度大于等于60°时,声场声压级开始向下方偏移;全尘主要分布在模拟巷道中部区域,而PM10颗粒物主要分布在模拟巷道中上部区域;随声波角度的增加,全尘质量浓度先增大后降低,当声波角度为0时降尘效率最高,从仅水喷雾的74.80%提升至85.97%;随声波角度的增加,PM10质量浓度先降低后增大,当声波角度为30°时PM10质量浓度最低,声波联合水喷雾团聚除尘效果最佳,PM1、PM2.5、PM4、PM10的降尘效率相较于仅水喷雾的降尘效率分别提高了31.10%、31.87%、33.49%、30.90%;通过对比PM10降尘前后形态可知,加入声波之后煤尘颗粒团聚在一起形成大的团聚体,并且团聚体周围附着很多小颗粒。不同声波角度下团聚效果不同,当声波角度为30°时,PM10的团聚效果最好,附着小颗粒物最多,团聚体粒径可达36 μm。研究成果揭示了声波角度对水喷雾降尘作用机理,为声波联合水喷雾现场应用提供理论基础。

     

    Abstract: In underground mining operations, the generation of a substantial quantity of coal dust is a common occurrence. To mitigate the potential adverse effects of coal dust on the working environment, miners’ ealth, and mechanical equipment, a simulation experimental platform for synergistic dust suppression using acoustic waves and water spray was utilized. The distribution characteristics of the acoustic field at different angles, the dust suppression efficiency for total dust and PM10 coal dust, and the variation of coal dust concentration with the acoustic wave angle were investigated using a multi-channel sound power testing system, a TSI8533 aerosol monitor, a coal mine dust sampler, and a scanning electron microscope. The influence of the acoustic wave propagation angle on the dust suppression effect was explored. Additionally, the agglomeration characteristics of coal dust by spray droplets under different angles were comparatively analyzed. The results indicate that as the acoustic wave angle increases, the acoustic field distribution initially converges towards the upper part of the roadway. When acoustic wave angle is greater than or equal to 60°, the acoustic pressure level of the sound field begins to shift downward. The total dust is predominantly distributed in the middle area of the simulated roadway, while PM10 particles are primarily concentrated in the upper-middle area of the simulated roadway. The results demonstrate that as the acoustic wave angle increases, the total dust concentration initially rises and then declines. The highest dust suppression efficiency is achieved when acoustic wave angle is 0°, with the efficiency increasing from 74.80% for water spray alone to 85.97%. For PM10, the concentration initially decreases and then increases with the increase in acoustic wave angle, with the lowest concentration occurring at an acoustic wave angle of 30°. The dust suppression effect of acoustic waves combined with water spray is optimal at this angle. Compared with water spray alone, the dust suppression efficiencies for PM1, PM2.5, PM4 and PM10 are increased by 31.10%, 31.87%, 33.49% and 30.90%, respectively. The results further show that as the acoustic wave angle increases, the total dust concentration initially increases and then decreases. The highest dust suppression efficiency is achieved when the acoustic wave angle is 0°, with the efficiency increasing from 74.80% for water spray alone to 85.97%. For PM10, the concentration initially decreases and then increases with the increase in the acoustic wave angle. The lowest concentration occurs at an acoustic wave angle of 30°. The agglomeration effect of PM10 is the best at this angle, with the most small particles attached and the agglomerate size reaching up to 36 μm. The study elucidates the mechanism by which the acoustic wave angle affects the dust suppression effect of water spray, thereby providing a theoretical basis for the field application of the combination of acoustic waves and water spray.

     

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