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硬厚难垮顶板工作面矿压显现特征及顶板灾害防治技术

Characteristics of mine pressure and roof disaster prevention and control technology on hard and thick roof of working face

  • 摘要: 硬厚难垮顶板工作面开采期间矿压显现异常强烈,该类型顶板灾害的防控一直是困扰我国工作面安全高效生产的难题。基于顶板灾害案例分析,梳理了我国硬厚难垮顶板类型及致灾特点,开展了硬厚难垮顶板工作面强动载矿压发生机理及影响因素研究,从预先设计、采前弱化和采中监测预警3个阶段提出了针对性的防控手段,并进行了实践应用。研究表明:硬厚难垮顶板具有强度高、厚度大、整体性强的特点,可分为抗压强度高的厚顶板、整体性较好的厚顶板及基本顶直覆顶板3类;硬厚难垮顶板大面积瞬时垮落多伴随工作面强来压、飓风等现象,易造成设备损坏、瓦斯超限或爆炸,危及人身安全;硬厚难垮顶板存在2种诱发工作面强矿压的顶板破断形式,一是顶板长悬顶状态下弯曲下沉,发生架后断裂,二是长悬顶顶板在煤壁前方超前断裂产生快速回转;硬厚难垮顶板采场矿压符合Ⅰ-Ⅱ-Ⅲ-Ⅳ分区支承模型运动形式,顶板厚度大、抗拉强度高、周期垮落步距长,断裂时更易引起煤壁处下沉量增大,支架显著增阻,此即为硬厚难垮顶板工作面矿压显现强烈的原因。基于以上分析,提出顶板弱化与矿压监测相结合的顶板灾害防治方法,在预先探明覆岩赋存特征、合理支架选型条件下,采用微震监测确定压裂目标层,基于矿压监测评价工作面支护−卸压效果,该方法在曹家滩煤矿10 m超大采高工作面得以成功应用,开采期间工作面初次来压步距由100 m以上减小至49.35 m,4次方以上微震大能量事件占比仅1.2%,取得了较好的防控效果。

     

    Abstract: Mine pressure appears extremely strong during mining in hard and thick roof working faces. The prevention and control of this type of roof disaster has always been a problem that has plagued the safe and efficient production of working faces in my country. Based on the analysis of roof disaster cases, the types and disaster-causing characteristics of hard thick and difficult roof in my country are sorted out, and research on the occurrence mechanism and influencing factors of strong dynamic load mine pressure in hard thick and difficult roof working faces is carried out. Targeted prevention and control measures have been proposed in three stages: pre-design, pre-mining weakening and mid-mining monitoring and early warning, and have been applied in practice. The research shows that the hard thick and difficult to collapse roofs have the characteristics of high strength, large thickness and strong integrity, and can be divided into three categories: thick roof with high compressive strength, thick roofs with good integrity, and roofs directly covering basic roofs. Large-area instantaneous collapse of hard thick and difficult to collapse roofs is often accompanied by strong pressure from the working face, hurricanes and other phenomena, which may easily cause equipment damage, gas overlimits or explosion, endangering personal safety. There are two types of roof failure types that induce strong mine pressure in the working face. One is that the roof bends and sinks under the state of long overhanging roof, resulting in back-frame fractures; the other is that the long overhanging roof fractures in front of the coal wall, causing rapid rotation. The mine pressure in the stope with hard thick and difficult to collapse roof conforms to the movement form of the I-II-III-IV zoning support model. The roof has a large thickness, high tensile strength, and long cyclic collapse steps. When breaking, it is easier to cause the subsidence at the coal wall to increase, and significantly increase the resistance of the support, which is the reason why the mine pressure appears strong in the working face with hard thick and difficult to collapse roof. Based on the above analysis, a roof disaster prevention and control method that combines roof weakening and mine pressure monitoring is proposed. Under the conditions of pre-verification of the occurrence characteristics of overlying rocks and reasonable support selection, microseismic monitoring is used to determine the fracturing target layer, and the working face support-pressure relief effect is evaluated based on mine pressure monitoring. This method has been successfully applied in the 10 m super-high mining face of Caojiatan Coal Mine. During mining, the first weighting step distance of the working face has been reduced from more than 100 m to 49.35 m, and the high-energy microseismic events above the fourth power accounts for only 1.2%, achieving good prevention and control effects.

     

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