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基于煤气化渣的Fe2O3纳米流体制备与电池热管理试验

Synthesis and battery thermal management of coal gasification slag based Fe2O3 nanofluid: An experimental research

  • 摘要: 随着煤化工行业的发展,以煤气化渣为代表的煤基固废产量逐年增长,其大规模的高值化利用问题亟待解决。当前,由煤基固废制备的功能材料主要有沸石、活性炭、碳硅复合材料等。这些材料在吸附剂、催化剂等领域展现出广阔的应用前景。然而,相对粉煤灰、煤矸石等,煤气化渣的资源化利用率仍偏低。鉴于煤气化渣巨大的产量与当前相对有限的应用需求现状之间存在的显著矛盾,寻求更为广泛且高效的利用途径显得尤为重要。在此背景下,利用煤气化渣作为原材料,大规模制备具有卓越热物理性能的纳米流体,是煤气化渣的高值化利用的一条新的路径。其中,纳米流体在电池热管理领域的应用不仅实现了资源的高效转化与增值,还显著提升了电池热管理系统的换热性能,有助于推动纳米流体在新能源产业中的大规模应用。以煤气化渣为原料,通过元素活化分离,制备了具有良好稳定性的水基Fe2O3纳米流体。并且,对合成的纳米流体进行电池热管理试验研究,探究了浓度、流速、放电倍率变化对纳米流体传热性能影响规律。研究结果表明:纳米流体在压降略微增大的情况下显著降低了电池温升和温差,电池表面温升和表面温差分别降低了22%和34%。纳米颗粒对热导率的增强作用及其扰动效应是强化传热性能的关键因素。研究结果为煤基固废的大规模高值化利用开辟了新方向,同时为电池热管理提供了新的研究思路。

     

    Abstract: With the development of the coal chemical industry, the production of coal-based solid waste including coal gasification slag is increasing annually, and it is increasingly urgent for its high-value resource utilization. Functional materials prepared from coal gasification slag include zeolite, activated carbon, carbon-silicon composite materials, etc. These materials are mainly applied in fields including adsorbents, construction materials and catalysts. However, the application of coal gasification slags was relatively limited compared to other coal based solid wastes. Therefore, it is necessary to expand new application. Coal gasification slag, which is rich in elements including iron, silicon, aluminum, and calcium, serves as an excellent raw material for sustainably and economically preparing nanofluids, which are promising in heat transfer enhancement applications. Nanofluids can obviously enhance both one-phase and two-phase heat transfer with negligible extra energy consumption, which enable nanofluids as promising materials for battery thermal management. Water-based Fe2O3 nanofluid was prepared from coal gasification coarse slag and experimental research on battery thermal management based on nanofluid was conducted. Nanofluid with a mass fraction of 0.1% to 0.3% and an average particle diameter of 85 nm was prepared through chemical activation, element separation, pH adjustment, calcination and supersonic dispersion. The effects of nanofluid mass fraction, flow rate, and discharge rate on heat transfer performance were investigated. The nanofluids can decrease the maximum temperature rise of the battery surface by 22% and the maximum temperature difference by 34% without obvious extra pressure drop. Besides, the overall performance evaluation criterion was enhanced significantly with the application of nanofluids. Enhanced thermal conductivity and the disturbance effect of nanoparticles are related to the heat transfer enhancement. This research provides a new method for high value utilization of coal gasification slag and battery thermal management.

     

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