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推进速度效应下坚硬顶板大采高工作面煤壁稳定性控制研究

Stability control of coal wall in ultra-large-mining-height working face with hard roof based on advance speed fffect

  • 摘要: 针对曹家滩122104坚硬顶板大采高工作面快速推进面临的煤壁片帮、冒顶、压架等严重制约矿井安全高效生产的难题,采用理论分析构建了支架围岩力学模型;基于温克尔弹性地基理论,考虑推进速度效应,推导了嵌固段煤壁挠度及作用于煤壁上的顶板载荷的解析解;引入煤壁安全系数来衡量煤壁稳定性,求解得到不同推进速度下煤壁最大片帮深度,通过非线性拟合得到不同推进速度与煤壁片帮深度的函数关系;根据不同推进速度的顶板失稳形式及支架工作阻力,确定出合理的推进速度下限;探究了推进速度及顶板初次破断步距对煤壁稳定性的调控作用,并针对高速推进坚硬顶板工作面的煤壁片帮问题,提出采用水力压裂技术进行防治。研究结果表明:工作面推进速度由1 m/d增加到20 m/d时,初次破断极限跨距增加4.04 m,煤壁达到临界稳态的距离越大,最大片帮深度从0.06 m增加到1.85 m,结合不同推进速度下支架工作阻力确定出合理的推进速度应不低于11.14 m/d。以煤壁片帮深度增长量5%为界,当推进速度大于12 m/d时,其对煤壁稳定性调控作用减弱;当推进速度调控达到上限时,结合现场初次破断步距、相应的煤壁片帮深度及之前曹家滩已采综放面超长初次破断步距,此时坚硬顶板破断步距对煤壁稳定性影响显著。现场可通过水力压裂弱化坚硬顶板降低顶板来压步距、来压强度,改善支架工况,达到有效抑制煤壁片帮的目的。

     

    Abstract: Addressing the critical challenges of coal wall spalling, roof collapse, and support crushing, which significantly impede the safe and efficient production of the Caojiatan 122104 ultra-large-mining-height working face characterized by a hard roof during rapid advancement, this study utilizes theoretical analysis to develop a comprehensive mechanical model of the support-surrounding rock interaction. Grounded in the Winkler elastic foundation theory and incorporating the influence of advancement speed, the analytical solutions for the deflection of the embedded coal wall and the corresponding roof load exerted on the coal wall are rigorously derived. To evaluate the stability of the coal wall, a safety factor is introduced, and the maximum depth of coal wall spalling is quantified across varying advancement speeds. A nonlinear regression analysis is conducted to establish the functional relationship between advancement speeds and the corresponding depth of coal wall spalling. Based on the roof instability patterns corresponding to various advancing speeds and the working resistance of the supports, the lower bound of the rational advancing speed was determined. The regulatory role of advancing speed and initial roof breaking step in governing coal wall stability is elucidated, and hydraulic fracturing is recommended as a targeted control measure for coal wall spalling in hard roof working faces characterized by high advancing speed. The findings reveal that as the working face advancement speed escalates from 1 m/d to 20 m/d, the ultimate span of the initial fracture extends by 4.04 m, the distance required for the coal wall to attain critical steady state lengthens, and the maximum spalling depth surges from 0.06 m to 1.85 m. Moreover, the rational advancing speed, determined in conjunction with the support working resistance under different advancing speeds, should not be less than 11.14 m/d. Taking a 5% increment in the coal wall spalling depth as the threshold, when the advancing speed exceeds 12 m/d, its regulatory impact on the stability of the coal wall diminishes. When the regulation of advancement speed attains its upper limit, taking into account the in-situ initial breakage span, the corresponding depth of coal wall spalling, and the ultra-long initial breakage spans of the previously exploited fully-mechanized caving faces in Caojiatan, the breakage span of the hard roof exerts a notable influence on the stability of the coal wall. Hydraulic fracturing can be employed on-site to weaken the hard roof, thereby reducing the roof weighting span and intensity, and improving the operating conditions of the support, with the aim of effectively curbing coal wall spalling.

     

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