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特厚煤层坚硬顶板多场耦合致灾机理及协同控制技术

Disaster mechanism and collaborative control technology of multi-field coupling in extra-thick coal seam with hard roof

  • 摘要: 针对特厚煤层综放开采过程中坚硬顶板大跨度破断诱发的强矿压、瓦斯等多重灾害耦合难题,通过理论分析、试验研究与工程实践相结合,系统揭示了坚硬顶板多场耦合致灾机理,提出了远近场协同控制技术及特厚煤层坚硬顶板−瓦斯协同控制技术。基于不同应力路径力学试验,阐明了阶梯循环动载下煤岩强度弱化与裂隙动态扩展规律,揭示了坚硬顶板覆岩采动裂隙“三带”递进演化特征及其分形维数“S”形增长模式。通过构建“应力−损伤−渗流”多场耦合模型,探明了采动裂隙网络内瓦斯运移与孔隙率动态响应的非线性关联,提出了煤体变形与瓦斯渗流耦合控制方程。创新性研发链臂锯切顶定向弱化技术与地面水力压裂远场预裂技术,形成了特厚煤层坚硬顶板−瓦斯协同控制技术,破解了传统单一灾害治理效率低的技术瓶颈。通过塔山煤矿现场实践表明:地面压裂后支架最大工作阻力降低16.9%,周期来压步距缩短15%;通过“一井双控”技术实现顶板弱化与瓦斯抽采协同调控,工作面推进至超过钻孔50~100 m后,地面钻孔抽采效果逐渐减弱。地面垂直立孔配合地面水平压裂井抽采瓦斯,可有效解决8204工作面瓦斯问题,将工作面回风流瓦斯浓度控制在安全范围以内。

     

    Abstract: Addressing the coupled challenges of strong mine pressure and gas, induced by large-span fracture of the hard roof during the mining of thick coal seams, a systematic understanding of the disaster mechanism through multi-field coupling of the hard roof is achieved through theoretical analysis, experimental studies, and engineering practice. The study proposes the near and far-field coordinated control technology and the thick coal seam hard roof-gas cooperative control technology. Based on mechanical experiments under different stress paths, the weakening of coal and rock strength and the dynamic expansion of fractures under stepped cyclic loading are elucidated, revealing the progressive evolution characteristics of the hard roof overburden mining fractures in three zones and their fractal dimension “S”-shaped growth pattern. By constructing a “stress-damage-flow” multi-field coupling model, the nonlinear correlation between gas migration and porosity dynamic response within the mining fracture network is investigated, and a coupled control equation for coal deformation and gas flow is proposed. Innovative techniques such as the chain arm sawing top-directed weakening and surface hydraulic fracturing for far-field pre-fracturing are developed, forming the cooperative control technology for thick coal seam hard roof-gas, overcoming the technical bottleneck of low efficiency in traditional single-hazard mitigation methods. Further field practice at the Tashan coal mine demonstrates that, after surface fracturing, the maximum working resistance of the support is reduced by 16.9%, and the cyclic mining step distance is shortened by 15%. The “one well, dual control” technology realizes coordinated control of roof weakening and gas extraction, with the effect of surface drilling gradually weakening after the working face advances beyond 50−100 meters from the boreholes. The combination of vertical surface wells and horizontal fracturing wells for gas extraction can effectively solve the gas problems in the 8204 working face and control the return airway gas concentration within a safe range.

     

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