高级检索

低压磨料空气射流切槽辅助TBM滚刀破岩动力学特性分析

Analysis on dynamic characteristics of TBM hob rock breaking assisted by low-pressure abrasive air jet grooving

  • 摘要: 为明确低压磨料空气射流切槽辅助滚刀破岩动力学特性及切槽间距的影响。开展常规滚刀破岩和低压磨料空气射流切槽辅助滚刀破岩试验,对比分析了2种工况下的岩石破坏特征和滚刀垂直载荷,利用颗粒离散元软件PFC3D建立滚刀破岩三维数值模型,模拟常规工况与不同切槽间距下的滚刀贯入及切割岩石过程,分析滚刀破岩过程的受力情况、裂纹扩展及应力演化特征,揭示切槽辅助下的滚刀破岩动力学特性及切槽间距的影响。结果表明:切槽前,裂纹主要分布于滚刀刀刃周围,张拉裂纹向岩石上表面和内部延伸,滚刀压痕处形成“沟壑状”破坏形貌;切槽后,裂纹被限制于两侧切槽之间,张拉裂纹倾斜扩展至切槽底端。当切槽间距为65~85 mm时,裂纹向两侧切槽底端扩展贯通,岩石呈现两侧贯通破坏现象,滚刀压痕处形成“岩脊状”破坏形貌;当切槽间距为95~105 mm时,一侧切槽底端处峰值应力无法达到岩石抗拉强度,岩石呈现单侧破坏现象。切槽限制应力的侧向传递并促进应力的切向传递,滚刀斜下方位置处产生高应力集中。切槽辅助下,滚刀贯入及切割过程所受法向力和滚动力较常规工况下显著降低,随着切槽间距增加,滚刀所受最大法向力及岩石破坏时所对应的滚刀贯入深度逐渐增加,滚刀所受法向力和滚动力逐渐增加。基于实验及模拟结果分析,在滚刀贯入度6 mm条件下,切槽深度12 mm、宽度5 mm对应的临界间距约为90 mm。利用低压磨料空气射流在临界间距内进行切槽有助于增强滚刀破岩效果,提高TBM掘进效率。研究结果为刀盘结构的优化设计提供了一定的参考,有利于促进低压磨料空气射流切槽辅助TBM破岩技术的开发及应用。

     

    Abstract: To clarify the dynamic characteristics of TBM hob rock breaking assisted by low-pressure abrasive air jet grooving and the influence of groove spacing. Conventional disc cutter rock breaking and low-pressure abrasive air jet grooving-assisted disc cutter rock breaking expertments were conducted. The rock failure characteristics and vertical load on the hob under the two working conditions were compared and analyzed. A three-dimensional numerical model of hob rock breaking was established using the particle discrete element software PFC3D. The penetration and cutting process of the hob under conventional working conditions and different groove spacings were simulated. The three-dimensional crack propagation, stress evolution and hob force during the rock breaking process were analyzed. The dynamic characteristics of the hob rock breaking with the assistance of grooves and the influence of groove spacing were revealed. The results show that, before grooving, cracks were primarily distributed around the cutter blade, with tensile cracks extending toward the upper surface and interior of the rock, a “gully-like” failure morphologies were formed at the cutter indentation. After grooving, cracks were confined between the two grooves, with the propagation depth reduced. Tensile cracks propagated obliquely toward the bottom of the grooves. When the groove spacing was 65–85 mm, cracks propagated through the bottom of the grooves on both sides, resulting in two-sided rock failure, a “rock ridge-like” failure morphologies were formed at the cutter indentation. When the groove spacing was 95–105 mm, the peak stress at the bottom of one groove failed to reach the rock’s tensile strength, resulting in unilateral rock failure. Groove limited lateral stress transfer and promoted tangential stress transfer, resulting in a high stress concentration at a position obliquely below the cutter. With the assistance of grooving, the normal force and rolling force exerted on the hob during the penetration and cutting process were considerably reduced compared to the conventional working conditions. As the groove spacing increases, the maximum normal force acting on the hob, as well as the corresponding penetration depth at which rock failure occurs, gradually increase, leading to a progressive rise in both the normal and rolling forces experienced by the hob. Based on experimental and simulation results, corresponding to a groove depth of 12 mm and a width of 5 mm, for a cutter penetration of 6 mm, the critical spacing was approximately 90 mm. Using the low-pressure abrasive air jet to cut grooves within the critical spacing helps enhance the rock breaking effect of the cutterhead and improve TBM tunneling efficiency. Reserach results provide a reference for optimizing cutterhead structure design, and promote the development and application of low-pressure abrasive air jet grooving-assisted TBM rock breaking technology.

     

/

返回文章
返回