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煤柱回收壁式工作面布置与卸压开采方法

Layout method and pressure-relief mining mechanism of wall-type working face for coal pillar recovery

  • 摘要: 在煤炭地下矿开采中,常留设大量的保安煤柱,以保障巷道掘进和工作面回采的安全进行。为提高矿井煤炭资源的整体采出率,在区域或整个矿井的开采末期需要适时进行煤柱回收,其中布置壁式工作面进行煤柱回收是重要方法。研究总结了煤炭地下开采中主要留设的煤柱类型,明确了适宜布置壁式工作面进行回收的煤柱情形,阐述了壁式工作面在布置方式、开采技术和多类型煤柱联合回收上的应用优势,提出了采用复用巷道、留煤柱掘巷(留宽煤柱掘巷和沿空掘巷)和综合法的布置方法,并总结提出6种煤柱回收壁式工作面的应用类型:长壁式、短壁式、渐变式、刀把式、多段式和分段式。针对煤柱回收短壁工作面,分析了其顶板结构破断演化特征,阐明了在自身属性与劣化环境下顶板破断难、来压强度高、两侧悬顶区域大和端头压力大的难点。由此,基于顶板预裂卸压技术提出了煤柱壁式工作面先卸后采的回收方法,由板结构理论分析得到顶板破断结构在无预裂时呈现横向“O-X”型、仅开切眼处预裂时呈现横向“C-X”型、两侧回采巷道处预裂时呈现横向“ↀ-X”型和三侧巷道均预裂时呈现横向“D-X”型。进一步由模拟对比分析,得到了顶板破断距离和采场应力随预裂位置和程度的增加而降低,并引入Von Mises等效应力得到了顶板垮落前的塑性变形趋势,验证了所提出的断裂趋势结构。同时,结合工程案例分析了顶板预裂对煤柱回收壁式工作面开采的卸压效应,为其布置方法、顶板破断理论和卸压开采方法提供了借鉴与指导。

     

    Abstract: In underground coal mining, a large number of safety coal pillars are often reserved to ensure the safe excavation of roadways and the mining of working faces. To improve the overall recovery rate of coal resources in mines, timely coal pillar recovery is required at the end of mining in a region or the entire mine. Among these, arranging wall-type working faces for coal pillar recovery is a critical method. This study summarizes the main types of coal pillars reserved in underground coal mining, identifies the scenarios suitable for arranging wall-type working faces for recovery, expounds the application advantages of wall-type working faces in layout modes, mining technologies, and combined recovery of multi-type coal pillars, and proposes layout methods using reused roadways, coal-pillar roadway driving (wide coal-pillar roadway driving and gob-side roadway driving), and comprehensive approaches. Additionally, six application types of wall-type working faces for coal pillar recovery are summarized: longwall, shortwall, gradient, knife-handle, multi-section, and segmented types. Aiming at shortwall working faces for coal pillar recovery, the characteristics of roof structure fracture evolution are analyzed, and the challenges under self-properties and degraded environments are clarified, including difficult roof fracture, high weighting intensity, large overhanging roof areas on both sides, and high abutment pressure at the ends. Therefore, a recovery method of “pre-pressure-relief before mining” for wall-type coal pillar working faces is proposed based on roof pre-splitting pressure-relief technology. Through theoretical analysis using plate structure theory, the roof fracture structures are found to exhibit a transverse “O-X” type without pre-splitting, a transverse “C-X” type with pre-splitting only at the open-off cut, a transverse “ↀ-X” type with pre-splitting at both mining roadways, and a transverse “D-X” type with pre-splitting at all three roadways. Further comparative simulation analysis shows that the roof fracture distance and stope stress decrease with the increase in pre-splitting position and degree. By introducing Von Mises equivalent stress, the plastic deformation trend before roof caving is obtained, verifying the proposed fracture trend structure. Meanwhile, combined with engineering cases, the pressure-relief effect of roof pre-splitting on the mining of wall-type working faces for coal pillar recovery is analyzed, providing references and guidance for their layout methods, roof fracture theory, and pressure-relief mining approaches.

     

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