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煤气化渣理化特性及其制备建筑材料研究进展

Research progress on physical and chemical properties of coal gasification slag and its preparation of building materials

  • 摘要: 随着现代煤化工产业的快速发展,煤气化技术在能源清洁高效利用中的地位日益突出,煤气化渣(Coal Gasification Slag, CGS)作为气化过程所产生的工业副产物排放量不断增加。然而,CGS的综合利用率仍处于较低水平,绝大多数以填埋或堆存的方式处理,既占用土地资源,又可能引发重金属浸出、碱性污染等一系列生态环境问题,严重制约了煤化工行业的绿色低碳转型和资源可持续发展。近年来,随着“双碳”目标的推进,CGS的资源属性逐渐被重视,其潜在的火山灰活性、丰富的残余碳含量、较高的比表面积以及部分玻璃相结构赋予了其巨大的应用潜力。国内外相关研究表明,通过合适的激发手段和配比优化,CGS可部分或全部替代水泥、作为混凝土掺合料、胶凝材料、制砖原料等,实现其在建筑建材领域的资源化利用。然而,现阶段CGS的利用仍存在路径分散、机理不清、理论体系不健全等问题,制约其进一步推广应用。系统梳理了CGS的产生机理与分类方式,可分为煤气化粗渣(CGCS)和煤气化细渣(CGFS)2类,并通过对CGCS与CGFS在化学组成、矿物相构成、微观形貌、颗粒粒径分布及比表面积等方面的对比分析,揭示了其在原始性能上的异同及资源化潜能差异,评估了对环境影响的风险。同时,总结了CGS在建材领域的典型应用模式,包括其在低碳胶凝材料、混凝土掺合料、建筑墙体材料、绿色再生骨料等方面的工程实践与试验研究成果,证实了其在绿色可持续建筑材料中的应用潜力,并分析了其在活性激发、残碳去除、界面相容性、长期耐久性等方面存在的技术瓶颈。明确了CGS在不同利用场景下的适用性,例如,CGCS较低的碳含量更适用于胶凝材料或砖体材料的制备。此外,结合当前的研究热点与政策导向,展望了CGS资源化利用的未来发展方向,重点提出通过多源协同激发、全固废耦合利用、功能材料制备、性能调控机制构建及生命周期评价等手段,推动其向高性能、低碳化、工程化方向发展。

     

    Abstract: With the rapid development of the modern coal chemical industry, coal gasification technology plays an increasingly important role in the clean and efficient utilization of energy. The discharge of coal gasification slag (CGS), an industrial by-product of the gasification process, continues to increase. However, the comprehensive utilization rate of CGS remains low, with most of the material disposed of through landfilling or stockpiling, which not only occupies land resources but also causes a series of ecological and environmental problems, such as heavy metal leaching and alkaline pollution. These issues seriously restrict the green, low-carbon transformation and sustainable development of the coal chemical industry. In recent years, the resource attributes of CGS have gained growing attention under the dual-carbon strategy. Its potential pozzolanic activity, abundant residual carbon content, high specific surface area, and partially glassy phase structure endow it with considerable application potential. Domestic and international studies indicate that, through appropriate activation strategies and mix design optimization, CGS can partially or completely replace cement, serving as a concrete admixture, cementitious material, or brick-making raw material, thereby enabling its resource utilization in the construction material sector. Nevertheless, the current utilization of CGS is limited by fragmented application routes, unclear reaction mechanisms, and an underdeveloped theoretical framework, which hinder its further promotion and application. The formation mechanism and classification of CGS are systematically reviewed, categorizing it into coal gasification coarse slag (CGCS) and coal gasification fine slag (CGFS). A comparative analysis of CGCS and CGFS in terms of chemical composition, mineral phases, microstructure, particle size distribution, and specific surface area reveals differences in their fundamental properties and resource utilization potential, while also assessing environmental impact risks. Typical application models in the field of construction materials are summarized, including CGS use in low-carbon cementitious binders, concrete admixtures, building wall materials, and green recycled aggregates. These applications demonstrate CGS potential in green and sustainable construction. The technical bottlenecks in activity excitation, residual carbon removal, interface compatibility and long-term durability are analyzed. The applicability of CGS in different utilization scenarios is further clarified; for instance, CGCS, with its lower carbon content, is more suitable for cementitious or brick materials. In addition, combined with the current research hotspots and policy orientation, the future development direction of CGS resource utilization is prospected. It is proposed to promote the development of CGS in the direction of high performance, low carbonization and engineering by means of multi-source collaborative excitation, all-solid waste coupling utilization, functional material preparation, performance regulation mechanism construction and life cycle assessment.

     

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