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内置式吸能立柱防冲特性研究

Study on impact-resistant characteristics of internal energy-absorbing columns

  • 摘要: 在煤矿深部开采中,高地应力导致巷道围岩变形加剧,传统巷道支架小伸缩比立柱因压缩后期易发生“压死”现象将导致支架撤出困难。针对该问题,提出一种内置式吸能立柱,通过将吸能装置集成于一级缸缸体内部,消除外置式吸能立柱吸能导向段的轴向空间占用,实现伸缩比提升与防冲性能优化。基于弹性力学理论,建立内置式与外置式吸能立柱的等效刚度计算模型,阐明两者力学性能差异的理论基础;采用光滑粒子流体动力学方法开展流固耦合数值模拟,对比分析两者在冲击载荷作用下的支反力、液体压力及缸筒应力等响应特性;通过冲击试验测试内置式吸能立柱的动态力学性能,获取其支反力第1峰值、液体压力第1峰值及关键节点时刻一级缸下腔与滑动腔缸筒外壁应力峰值等试验数据,冲击试验测试数据与仿真数值模拟结果基本一致,误差小于10%。结果表明:内置式吸能立柱的伸缩比显著高于外置式结构,在冲击条件与总高度相同情况下,内置与外置式吸能立柱支反力初始峰值分别为2 216.00 kN与2 225.78 kN,冲击开始至吸能装置致密时刻的有效吸能量分别为167.87 kJ与173.03 kJ,2种立柱在吸能装置压溃变形过程吸能效果相当,但内置式吸能立柱的最大支反力、最大液体压力和最大缸筒外壁应力相较于外置吸能立柱分别降低了31.61%、32.97%和29.59%,说明其结构设计的可行性与良好的抗冲击性能。

     

    Abstract: In deep coal mine mining, high ground stress intensifies the deformation of surrounding rock in roadways. The columns of traditional roadway support with small extension ratio are prone to the “locking” phenomenon in the later stage of compression, which makes it difficult to withdraw the supports. To address this problem, an internal energy-absorbing column is proposed. By integrating the energy-absorbing device inside the cylinder block of the first-stage cylinder, the axial space occupation of the energy-absorbing guide section of the external energy-absorbing column is eliminated, thereby achieving an increase in the extension ratio and optimization of impact resistance performance. Based on the theory of elastic mechanics, an equivalent stiffness calculation model for both internal and external energy-absorbing columns is established, and the theoretical basis for the difference in their mechanical properties is clarified. The Smoothed Particle Hydrodynamics method is used to conduct fluid-solid coupling numerical simulations, and the response characteristics (such as support reaction force, liquid pressure, and cylinder stress) of the two types of columns under impact loads are compared and analyzed. Impact tests are carried out to test the dynamic mechanical properties of the internal energy-absorbing column, and test data including the first peak value of support reaction force, the first peak value of liquid pressure, and the stress peaks on the outer wall of the first-stage cylinder lower cavity and sliding cavity cylinder at key node moments are obtained. The test data from the impact tests are basically consistent with the results of the simulation, with an error rate of less than 10%. The results show that the extension ratio of the internal energy-absorbing column is significantly higher than that of the external structure. Under the same impact conditions and total height, the initial peaks of support reaction force of the internal and external energy-absorbing columns are 2 216.00 kN and 2 225.78 kN respectively, and the effective energy absorption from the start of impact to the densification moment of the energy-absorbing device is 167.87 kJ and 173.03 kJ respectively. The two types of columns have comparable energy absorption effects during the crushing deformation of the energy-absorbing device. However, compared with the external energy-absorbing column, the maximum support reaction force, maximum liquid pressure, and maximum stress on the outer wall of the cylinder of the internal energy-absorbing column are reduced by 31.61%, 32.97%, and 29.59% respectively. These results indicate that the structural design of the internal energy-absorbing column is feasible and that it has excellent impact resistance performance.

     

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