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纯水射流/磨料水射流复合自进钻孔装置结构设计及分析

Structural design and analysis of water jet/ abrasive water jet composite self-propelled drilling device

  • 摘要: 为解决低渗透煤层瓦斯抽采难题,针对纯水射流钻孔效果不佳、磨料水射流破岩排渣能力弱的问题,开展纯水射流/磨料水射流复合自进钻孔装置的设计及分析。装置主要由自进喷头、内外同轴复合管道等部分组成。自进喷头前向喷嘴采用加旋元件形成旋转磨料水射流,后向喷嘴采用多喷嘴圆周均布形式形成纯水射流。内外同轴复合管道的内管道输送水‒磨料两相流至自进喷头的前向喷嘴形成磨料水射流,实现装置钻孔功能;外管道输送高压水至自进喷头的后向喷嘴形成纯水射流,实现装置的反喷自进及排渣功能。基于流体力学理论,计算得出纯水射流/磨料水射流复合自进钻孔装置的初始自进力;运用Fluent软件得到不同喷嘴直径的流速分布,分析冲蚀直径和初始自进力。开展自进钻孔性能试验,试验表明:在工作压力24 MPa、加旋元件双流槽螺距8 mm、后喷嘴倾角20°和后向喷嘴数目为4的条件下,前向喷嘴直径为2.5 mm、后向喷嘴直径为1.5 mm时,冲蚀直径达到45 mm,满足纯水射流/磨料水射流复合自进钻孔装置钻进最大外径36 mm的要求,钻进距离8.6 m,满足5.0 m钻进距离要求。在旋转射流反冲力理论计算中,引入修正系数K进行旋转射流轴向速度反冲力修正,校正普通射流轴向速度直接替代旋转射流轴向速度的影响。仿真初始自进力(202 N)与试验初始自进力(186 N)的误差约为8.69%,具有较好的一致性,能够验证纯水射流/磨料水射流复合自进钻孔方案的可行性。提出的纯水射流/磨料水射流复合自进钻孔方法可有效提高自进钻孔效率,为煤岩钻孔技术提供新思路。

     

    Abstract: To address the difficulty in gas extraction from low-permeability coal seams, In view of the problems of poor drilling performance of water Jet and weak rock-breaking and slag discharge capabilities of abrasive water jet, The design and analysis of a water jet/ abrasive water jet composite self-propelled drilling device Were Conducted. The device is mainly composed of a self-propelled nozzle, inner and outer coaxial composite pipelines, and other components. The forward nozzle of the self-propelled nozzle employs a swirling element to generate a rotating abrasive water jet, while the backward nozzles adopt a uniformly distributed circular arrangement of multiple nozzles to form a water jet. The water-abrasive two-phase flow is transported by the inner pipeline of the inner and outer coaxial composite pipelines to the forward nozzle of the self-propelled nozzle, where an abrasive water jet is formed, thus enabling the drilling function of the device; High-pressure water is conveyed by the outer pipeline to the backward nozzles of the self-propelled nozzle, where a water jet is formed, achieving the reverse spray self-propelled and slag discharge functions of the device. Based on fluid mechanics theory, the initial self-propelled force of the water jet/ abrasive water jet composite self-propelled drilling device was calculated; the fluent software was used to obtain the flow velocity distributions for different nozzle diameters, and the erosion diameter and initial self-propelled force were analyzed. Self-propelled drilling performance tests are conducted, The tests show that:Under the conditions of a working pressure of 24 MPa, a dual-flow-groove pitch of 8 mm for the swirling element, a backward nozzle inclination angle of 20°, and four backward nozzles, an erosion diameter of 45 mm is achieved when the forward nozzle diameter is 2.5 mm and the backward nozzle diameter is 1.5 mm, meeting the requirement for the maximum outer diameter (36 mm) of the water jet/ abrasive water jet composite self-propelled drilling device.The drilling distance reaches 8.6 meters, which meets the requirement of a 5.0-meter drilling distance. In the theoretical calculation of the recoil force of swirling jets, a correction coefficient“K”is introduced to correct the recoil force based on the axial velocity of swirling jets, thereby offsetting the impact of directly using the axial velocity of ordinary jets to replace that of swirling jets. The error between the simulated initial self-propelled force (202 N) and the experimental initial self-propelled force (186 N) is approximately 8.69%, showing good consistency, which can verify the feasibility of the composite self-propelled drilling scheme with pure water jet/abrasive water jet. The composite self-propelled drilling method with pure water jet/abrasive water jet proposed can effectively improve the efficiency of self-propelled drilling and provide a new approach for coal-rock drilling technology.

     

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