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基于沉陷控制导向的离层注浆量与注采比确定方法及应用

Determination method and application of bed separation grouting quantity and injection-production ratio based on subsidence control orientation

  • 摘要: 离层注浆充填是“三下”压煤开采中常用方法之一,注浆量和注采比是保证离层注浆充填效果的关键参数。为了合理确定注浆量和注采比,提出了一种基于地表沉陷控制导向的离层注浆最小注浆量与注采比的计算方法,该方法建立了注浆量、注采比与地表移动变形参数的关系:首先,通过地表建(构)筑物保护等级确定最大临界变形值;其次,计算确定煤层最大允许采高和剩余采高;然后,建立离层空间体积预测模型,计算采动空间传递系数,再结合最大允许采高、剩余采高等计算确定离层空间注浆充填浆液压实体最小体积;最后,推导出最小注浆量与注采比计算式。将最小注浆量与注采比确定方法应用至霍尔辛赫煤业3801工作面加油站下压煤离层注浆充填开采,理论计算确定最小注浆量为168.07万m3、注采比为0.53。考虑临近3802、3803工作面开采影响,开展了3801工作面离层注浆充填注采比0.53条件下地表沉陷数值模拟,结果表明:工作面开采过程中,加油站区域最大倾斜变形为2.03 mm/m、最大曲率变形为0.075×10−3 m−1,工作面开采后,加油站区域下沉为844.02 mm、倾斜变形为2.13 mm/m、曲率变形为0.034×10−3 m−1。3801工作面离层注浆充填开采工程实践过程中,实际注浆量为217.69万m3、注采比为0.68,大于理论计算值和极限注采比,这可能是由于与临近工作面之间隔离煤柱宽度较窄,部分浆液运移至3802工作面覆岩剩余离层空间。基于3801工作面地表岩移观测数据(3802、3803工作面未监测),工作面开采过程中加油站区域最大水平变形为1.43 mm/m,南北和东西方向最大倾斜变形分别为1.157、1.341 mm/m,加油站一直处于营业状态;工作面开采结束167 d后,加油站区域下沉为262.7 mm,南北和东西方向水平变形分别为0.55、0.58 mm/m,南北和东西方向倾斜变形分别为0.898、0.997 mm/m,加油站安全稳定,综合数值模拟与工程实践验证了该方法的准确性,为实施离层注浆充填控制地表沉陷提供了理论支撑。

     

    Abstract: Separation layer grouting and filling is one of the used methods of coal mining under buildings, water bodies and railways, grouting quantity and injection-production ratio are key parameters to ensure the effect of separation layer grouting and filling. To calculate grouting quantity and injection-production ratio, a method for determining minimum grouting quantity and injection-production ratio of bed separation grouting based on subsidence control guidance is proposed. This method establishes relationship between grouting quantity, injection-production ratio, and surface movement deformation parameters. Firstly, maximum allowable deformation value is determined by the protection level of surface buildings (structures). Secondly, calculate and determine maximum allowable mining height and remaining mining height of the coal seam. Then, establish a prediction model for the volume of the separation space, calculate the transmission coefficient of mining space, and combine it with maximum allowable mining height and remaining mining height to determine minimum volume of the hydraulic entity for grouting and filling the separation space. Finally, derive formulas for calculating grouting quantity and injection-production ratio. The method of determining minimum grouting quantity and injection-production ratio was applied to separation layer grouting and filling mining under gas station of 3801 working face of Huoerxinhe Coal Industry. The theoretical calculation determines minimum grouting quantity to be 1.6807 million m3 and injection- production ratio to be 0.53. Considering the impact of mining near 3802 and 3803 working faces, a numerical simulation experiment was conducted on surface subsidence under condition of separation layer grouting and filling injection-production ratio of 0.53 for 3801 working face to verify the accuracy of minimum injection-production ratio. The results show that during the mining process of the working face, maximum inclined deformation of gas station area is 2.03 mm/m and maximum curvature deformation is 0.075×10−3 m−1. After mining of the working face, maximum subsidence of gas station area is 844.02 mm, maximum inclined deformation is 2.13 mm/m, and maximum curvature deformation is 0.034×10−3 m−1. The surface movement and deformation meets protection requirements of buildings (structures) in gas station area. During the engineering practice of grouting and filling mining in bed separation of 3801 working face, actual grouting quantity is 2.176 9 million m3, and injection-production ratio is 0.68, which is greater than theoretical calculation value and limit injection-production ratio. This may be due to the narrow width of the isolation coal pillar between the adjacent working face, causing some of the slurry to migrate to the remaining separation space above the 3802 working face. Based on observation data of surface rock movement in 3801 working face (not monitored in 3802 and 3803 working faces), during the mining process of the working face, maximum horizontal deformation in gas station area is 1.43 mm/m, and maximum inclined deformation in north-south and east-west directions are 1.157 mm/m and 1.341 mm/m, respectively. The gas station has been in operation all along. 167 days after the end of working face mining, the subsidence of gas station area is 262.7 mm, and horizontal deformations in the north-south and east-west directions are 0.55 mm/m and 0.58 mm/m, respectively. The inclined deformations in north-south and east-west directions are 0.898 mm/m and 0.997 mm/m, respectively. The gas station is safe and stable, and the accuracy of this method is verified by comprehensive numerical simulation and engineering practice, providing theoretical support for the implementation of grouting and filling control of surface subsidence.

     

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