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激光熔覆Fe3Al/Cr3C2矿用耐磨材料抗冲击性能优化及制备

Optimization of impact resistance and fabrication of laser cladded Fe3Al/Cr3C2 mining wear-resistant materials

  • 摘要: 刮板输送机中部槽的中底板长期承受较大载荷和冲击,易发生严重磨损。为了改善刮板输送机中板的耐磨损和抗冲击性能,采用激光熔覆技术制备了Fe3Al/Cr3C2混合粉末复合材料的熔覆层,并对比研究了Cr3C2质量分数及Ni基过渡层对熔覆层微观组织、耐磨损性能及抗冲击性能的影响。通过X射线衍射(XRD)、扫描电子显微镜(SEM)、背散射电子成像(BSE)及能谱分析(EDS)对熔覆层的微观组织进行表征,将与目前主流矿用耐磨材料进行对比,评估其耐磨损及抗冲击性能,探究摩擦磨损机理。结果表明,Cr3C2质量分数对Fe3Al/Cr3C2熔覆层的耐磨及抗冲击性能具有显著影响。在磨损过程中,较软的Fe3Al/Fe2AlCr基体相首先被磨耗,而较硬的M7C3相有效支撑磨料表面,从而抵抗磨损。在一定范围内,随着Cr3C2质量分数的增加,Fe3Al基体相中的Fe2AlCr物相比例增加,其较好的塑性可以增强材料的强韧性。此外,在制备熔覆层前,先在母材上熔覆一层Ni基过渡层,可以有效提升涂层与基板之间的结合强度,提升熔覆层整体的抗冲击性能。上述成果在刮板输送机中部槽以及其他煤机装备核心零部件的表面强化方面具有广阔的应用前景。

     

    Abstract: The middle bottom plate of the scraper conveyor's central trough is subjected to high loads and impacts over time, leading to severe wear. To enhance its wear resistance and impact resistance, laser cladding technology was used to fabricate a cladding layer of Fe3Al/Cr3C2 composite material. The effects of Cr3C2 content and Ni-based transition layers on the microstructure, wear resistance, and impact resistance of the cladding layer were comparatively studied. The microstructure of the cladding layer was characterizedusing X-ray diffraction (XRD), scanning electron microscopy (SEM), backscattered electron imaging (BSE), and energy dispersive spectroscopy (EDS). The results indicate that the Cr3C2 content significantly affects the wear and impact resistance of the Fe3Al/Cr3C2 cladding layer. During wear, the softer Fe3Al/Fe2AlCr matrix phase is first worn away, while the harder M7C3 phase effectively supports the abrasive surface, thereby resisting wear. Within a certain range, increasing the Cr3C2 content raises the proportion of Fe2AlCr in the Fe3Al matrix phase, whose superior plasticity enhances the material's toughness and strength. Moreover, pre-depositing a Ni-based transition layer on the substrate before cladding can effectively enhance the bonding strength between the coating and the substrate. These findings have broad application prospects in the surface strengthening of core components in coal mining equipment.

     

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