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基于BSL-YOLOv8n的采煤机与液压支架防碰撞检测方法

Anti-collision detection method of shearer and hydraulic support based on BSL-YOLOv8n

  • 摘要: 针对大采高综采工作面顶部装备空间信息难以获取,采煤机与液压支架干扰碰撞的问题,提出一种基于YOLOv8n算法的采煤机、液压支架防碰撞的智能检测模型。构建了采煤机滚筒−液压支架护帮板图像数据集,采用半自动标注方法并应用限制对比度自适应直方图均衡化技术对图像进行预处理,运用目标检测模型进行采煤机滚筒、液压支架护帮板图像语义分割。模型优化方案集成了3项核心改进:引入Selective Kernel Attention机制,通过多分支卷积核自适应加权融合增强多尺度特征表征能力;设计C2f_BiFormer主干模块,结合双向动态注意力与跨阶段特征融合优化长程依赖建模;构建Lowlevel Feature Alignment特征对齐机制,利用可变形卷积与门控单元实现跨层级特征空间一致性校正。采用煤矿工作面采集的586张原始图像,通过旋转、亮度变换、噪声注入等扩充至6 788张样本,按8∶1∶1划分训练集、验证集和测试集。实验表明:3项优化模块在同类模块中表现最佳;消融实验验证了各模块贡献:引入SK Attention后,模型mAP提升了1.1%,C2f_BiFormer提升0.9%,LFA提升0.8%,BSL-YOLOv8n模型平均精度均值达93%,较基准YOLOv8n提升2.0%;F1值为98.9,召回率与精确率均达到98.9%,推理速度303 帧/s,满足实时检测需求;热力图分析表明BSL-YOLOv8n模型有效聚焦目标区域并抑制背景干扰;对比主流模型,mAP超越YOLOv5n(89.6%)、YOLOv6n(86.4%)及Faster R-CNN(84.25%),FPS显著高于Faster R-CNN(266.96 帧/s);部署基于PyQt5开发的交互式平台,集成双视图对比与碰撞预警功能,支持离线多源数据检测。该模型显著提升井下设备碰撞检测精度与鲁棒性,为煤矿智能化开采提供可靠技术支撑。

     

    Abstract: Aiming at the problem that it is difficult to obtain the spatial information of the top equipment of the fully mechanized mining face with large mining height and the interference collision between the shearer and the hydraulic support, an intelligent detection model for anti-collision between the shearer and the hydraulic support based on YOLOv8 n algorithm is proposed. The image data set of shearer drum-hydraulic support panel is constructed. The image is preprocessed by semi-automatic labeling method and limited contrast adaptive histogram equalization technology. The target detection model is used to segment the image semantic of shearer drum and hydraulic support panel. The model optimization scheme integrates three core improvements: the Selective Kernel Attention mechanism is introduced to enhance the multi-scale feature representation ability through multi-branch convolution kernel adaptive weighted fusion; The C2f_BiFormer backbone module is designed, and the long-range dependency modeling is optimized by combining bidirectional dynamic attention and cross-stage feature fusion. The Lowlevel Feature Alignment feature alignment mechanism is constructed, and the cross-level feature space consistency correction is realized by using deformable convolution and gating unit. The 586 original images collected from the coal mine working face were expanded to 6 788 samples by rotation, brightness transformation, noise injection, etc., and the training set, verification set and test set were divided according to 8∶1∶1. Experiments show that the three optimization modules perform best in similar modules; the ablation experiment verified the contribution of each module: SK Attention increased mAP by 1.1%, C2f_BiFormer increased by 0.9%, LFA increased by 0.8%, and the average accuracy of the BSL-YOLOv8n model reached 93%, which was 2.0% higher than the benchmark YOLOv8n. F1 value is 98.9, the recall rate and the precision rate are both 98.9%, and the reasoning speed is 303 FPS, which meets the real-time detection requirements. The heat map analysis shows that the BSL-YOLOv8 n model can effectively focus the target area and suppress the background interference. Compared with the mainstream model, mAP exceeds YOLOv5n (89.6%), YOLOv6n (86.4%) and Faster R-CNN (84.25%), and FPS is significantly higher than Faster R-CNN (266.96). Deploy an interactive platform based on PyQt5, integrate dual-view comparison and collision warning functions, and support offline multi-source data detection. The model significantly improves the accuracy and robustness of collision detection of underground equipment, and provides reliable technical support for intelligent mining of coal mines.

     

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