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深部岩巷二阶分段楔形掏槽爆破损伤特征与成腔优化

Damage characteristics and cavity formation optimization of second order segmented wedge cutting blasting in deep rock roadways

  • 摘要: 随着地下矿产资源向深部开采延伸,岩体所处应力场逐渐复杂,深部高地应力岩体爆破开挖过程中,面临着岩体破碎困难和掏槽效果差的问题。为研究高地应力作用下掏槽爆破损伤演化规律和改善岩体破碎成腔效果,在分析阐述二阶分段楔形掏槽破岩机制的基础上,采用动力有限元方法建立三维动态损伤本构模型,分别对静水和非静水地应力场条件下的多种应力组合工况进行数值模拟,并与普通楔形掏槽爆破效果进行对比,有针对性地分析了二阶二段楔形掏槽爆破的岩体损伤特征与成腔状态。结果表明:由于二阶掏槽孔深度和起爆延时不同,一阶炮孔能为二阶炮孔提供新的自由面,降低岩石底部的夹制作用;配合二段延时起爆,通过先压缩后拉伸的破岩形式,实现应力波叠加,有效改善破岩效果。在静水地应力场中,随着应力水平的增加,岩体径向裂纹长度扩展受到抑制,裂纹呈现均匀压缩的分布特征,应力对爆生裂纹扩展由促进转变为抑制,爆破裂隙区范围逐渐减小,损伤区集中于炮孔附近。非静水地应力场中,岩体爆破损伤特征相对复杂,由于应力场的非均匀性,岩体裂纹扩展方向多样且相互交错,其中垂直方向的应力对损伤影响更显著。在高地应力环境下,一阶掏槽槽腔呈“漏斗状”,而二阶掏槽槽腔呈“棱台状”,槽腔形态向内收缩变窄,炮孔底部损伤范围减小。针对这一问题,建立了6个高地应力条件下的掏槽爆破模型进行优化,通过增设空孔和空孔底部加装炸药,岩体破碎效果得到了不同程度的改善,炮孔之间裂纹贯通扩展密度增大,整体槽腔体积增长了10%以上。证明该技术能够适用于深部复杂地应力环境下的岩巷掘进,并改善掏槽爆破效果,提高爆破能量利用率。

     

    Abstract: With the gradual extension of underground mineral resource exploitation to deep strata, the stress field of surrounding rock masses is rendered increasingly complex. Severe difficulties in rock fragmentation and unsatisfactory cut formation are frequently induced during the blasting and excavation of deep rock masses under high in-situ stress. To explore the damage evolution law of cut blasting under high in-situ stress and to optimize rock fragmentation and cavity formation effects, the rock breaking mechanism of second order segmentation wedge cutting is systematically elaborated. A three-dimensional dynamic damage constitutive model is constructed via the dynamic finite element method. Numerical simulations are implemented for multiple stress combinations in hydrostatic and non-hydrostatic in-situ stress fields, and the blasting performance is compared with that of traditional wedge cutting methods. Detailed analysis is conducted on the rock damage characteristics and cavity morphology formed by two-step wedge cutting blasting. The results show that, due to the differences in penetration depth and initiation time of secondary cut blastholes, new free faces are provided for secondary blastholes by primary blastholes, and the clamping effect at the rock bottom is mitigated. By two-stage timed initiation, rock masses are caused to undergo compression-induced failure followed by tension-induced fracture, by which the superposition of stress waves is realized and rock fragmentation quality is significantly improved. In hydrostatic in-situ stress fields, the radial cracking process is restrained with the increase of stress level. Cracks are developed in a uniform compression state, and the influence of in-situ stress on blast-induced cracking is transformed from promotion to restriction. The width of the blast fracture zone is continuously decreased, and rock damage is mainly concentrated in the vicinity of blastholes. Rock blasting damage characteristics are further complicated in non-hydrostatic in-situ stress fields. Due to the inhomogeneous stress field, directional differentiation and interweaving of cracks are induced, and the rock damage process is dominated by vertical stress. Under high in-situ stress conditions, cavities formed by primary cutting are presented in a conical shape, while cavities generated by secondary cutting are shown as a frustum shape. The cut cavity shape is constricted inward, and the damaged zone at the borehole bottom is reduced. To solve the above problems, six optimized cut blasting models applicable to high in-situ stress conditions are established. By adding empty holes and placing explosives at the bottom of the empty holes, rock fragmentation is improved to varying extents. The connectivity density of cracks between adjacent blastholes is increased, and the total cavity volume is raised by more than 10%. The proposed technology is proven to be suitable for the excavation of deep rock roadways under complex in-situ stress environments. The cut blasting effect is effectively optimized, and the utilization efficiency of blasting energy is improved.

     

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