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多永磁电机串联直驱刮板输送机链传动系统动态特性

Dynamic characteristics of chain drive system for a scraper conveyor directly driven by multiple series-connected permanent magnet motors

  • 摘要: 综采超长工作面凭借其智能化与高效率的优势,已成为煤矿生产的重要发展方向。然而,广泛应用于此类工作面的传统双端驱动刮板输送机仍存在链条张力攀升与系统抗冲击性不足等问题,制约其稳定运行与持续发展。为此,提出了一种多永磁电机串联直驱刮板输送机新构型,旨在实现负载的分段传递,降低局部链条张力,提升系统稳定性。结合Kelvin-Voigt粘弹性力学理论与离散受力分析方法,建立了多驱刮板输送机的链传动系统动力学模型,将其作为传动过程中的响应理论依据;基于ADAMS构建了链传动系统的多体动力学仿真模型,通过仿真分析了多驱与传统双驱系统在不同工况下的驱动单元转矩、链条张力及转速动态响应特性;搭建了多驱刮板输送机实验台,通过试验验证了理论与仿真模型的准确性。结果表明:相较于双驱系统,多驱系统在空载启动和机头落煤工况下,机头驱动单元启动转矩峰值分别降低了13.9%和46.1%;在机尾落煤工况下,中间驱动单元冲击转矩峰值降低了45.2%;在带载启动工况下,机头驱动单元转矩均值降低了42.3%,机头段链条张力均值降低了48.9%,理论模型对带载工况中间链轮的平均张力与转矩的预测仅相差5.8%。验证了多驱系统通过分段驱动负载以降低链条张力的同时,显著减小了驱动单元转矩波动,有效提高了系统的抗冲击能力与运行稳定性,为刮板输送机在超长工作面条件下的功率分布策略提供理论支持。

     

    Abstract: Intelligent and highly efficient ultra-long fully-mechanized working faces have become a key development direction in modern coal mining. However, conventional dual-end driven scraper conveyors, which are widely deployed in such environments, still suffer from excessive chain tension and insufficient shock resistance, thereby limiting their operational stability and long-term reliability. To address these challenges, this study proposes a novel scraper conveyor configuration driven directly by multiple series-connected permanent magnet motors, aiming to achieve segmented load transmission, reduce localized chain tension, and enhance system stability. A dynamic model of the chain drive system is developed based on the Kelvin–Voigt viscoelastic theory and discrete force analysis, serving as the theoretical foundation for evaluating transmission response. A multi-body dynamic simulation model is then constructed in ADAMS, enabling comparative analysis of torque, chain tension, and rotational speed between the proposed multi-drive system and conventional dual-drive systems under various operating conditions. Furthermore, a physical experimental platform is established for the multi-drive scraper conveyor, and experimental results are used to validate the theoretical and simulation models. Results indicate that, compared with the dual-drive system, the proposed multi-drive configuration reduces the peak start-up torque of the head drive unit by 13.9% and 46.1% under no-load and head-loading conditions, respectively. Under tail-loading conditions, the peak impact torque of the intermediate drive unit is reduced by 45.2%. During loaded start-up, the average torque and chain tension in the head section decrease by 42.3% and 48.9%, respectively. The theoretical model predicts the average tension and torque of the intermediate sprocket under the loaded condition with only a 5.8% difference. These findings demonstrate that segmented load distribution via multiple direct-drive units not only alleviates chain tension but also significantly suppresses torque fluctuations, thereby improving shock resistance and enhancing overall system stability. This work provides theoretical guidance for the development of power distribution strategies in scraper conveyors operating under ultra-long working face conditions.

     

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