高级检索

面向煤矿掘进工作面设备状态在线监测的云边端协同模式研究

Research on Cloud-Edge-End collaborative mode for online equipment status monitoring in coal mine tunneling workfaces

  • 摘要: 煤矿井下掘进工作面的智能化依赖人员、设备、环境的多要素协同。针对传统云边协同架构在掘进装备运行状态数据的高效处理与深度挖掘之间难以兼顾的问题,提出一种面向煤矿掘进工作面设备运行状态在线监测分析的云边端协同计算模式,该计算模式通过发挥云平台高性能计算和设备端实时计算的优势,在掘进工作面边缘侧实现运行状态数据的高效聚合组织,保证设备运行状态在线监测的精准性和可靠性。针对悬臂式掘进机油缸机械卡顿造成的截割回转异常,搭建基于云边端协同计算的设备运行状态在线监测平台,在设备端层面,采用滑动平均滤波对原始数据进行平滑处理并采用时间戳进行多端数据同步,通过MQTT协议构建轻量化传输通道实现数据实时传输;在云平台计算层面,基于采集的煤矿掘进设备历史运行状态数据,通过先验知识构建设备状态数据关系图谱,通过互信息量对悬臂式掘进机回转部历史数据进行相关性量化排序,挖掘数据之间的强耦合关系并通过Neo4j显式化表达运行状态数据间的关联关系;在掘进工作面边缘层面,基于云平台挖掘出的掘进设备状态数据间的强耦合关系进行多维数据实时筛选,通过油缸伸缩位移、回转角度和截割头横向位移等运行状态特征数据的实时聚合计算实现设备截割状态的在线监测与异常分析。通过云平台、边缘侧、设备端3个层级的云边端协同协同计算,在掘进工作面边缘侧实现了多维运行状态数据的高效聚合组织,兼顾了设备异常状态识别的响应速度与运行状态监测的可靠性,为煤矿掘进工作面设备的智能控制与预测性维护提供可靠的分析决策依据。

     

    Abstract: The intelligent operation of underground coal mine tunneling workfaces relies on the multi-factor coordination of personnel, equipment, and environment. To address the issue that traditional cloud-edge collaborative architectures struggle to balance efficient processing and in-depth mining of operational status data for tunneling equipment, this paper proposes a Cloud-Edge-End collaborative computing model for online monitoring and analysis of equipment operational status in coal mine tunneling workfaces. This model leverages the advantages of high-performance cloud computing and real-time device-side computing to achieve efficient aggregation and organization of operational status data at the edge side of the tunneling workface, thereby ensuring the accuracy and reliability of online equipment status monitoring. To address the abnormal cutting rotation caused by mechanical jamming in the hydraulic cylinders of a boom-type roadheader, an online equipment status monitoring platform based on Cloud-Edge-End collaborative computing is established. At the device end, moving average filtering is applied to smooth raw data, and timestamps are used for multi-device data synchronization, while a lightweight transmission channel is constructed via the MQTT protocol to enable real-time data transmission. At the cloud platform layer, based on the collected historical operational status data of coal mining tunneling equipment, a device state data relationship graph is constructed using prior knowledge. Mutual information is employed to quantify and rank the correlations within the historical data of the boom-type roadheader’s swing section, uncovering strong coupling relationships among the data, which are then explicitly represented using Neo4j. At the edge side of the tunneling workface, real-time multi-dimensional data filtering is performed based on the strong coupling relationships mined from the cloud platform. Through real-time aggregation and computation of operational status characteristic data, including cylinder extension displacement, rotation angle, and cutting head lateral displacement, online monitoring and anomaly analysis of the equipment cutting status are achieved. Through collaborative computation across the three tiers—cloud platform, edge side, and device end—the proposed Cloud-Edge-End collaborative computing model realizes efficient aggregation and organization of multi-dimensional operational status data at the edge side of the tunneling workface. It effectively balances the response speed for abnormal equipment status identification with the reliability of operational status monitoring, providing a reliable analytical and decision-making foundation for intelligent control and predictive maintenance of coal mine tunneling workface equipment.

     

/

返回文章
返回