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楔齿滚刀破碎弱胶结岩石过程中声发射特征参数演化规律研究

Evolution of acoustic emission characteristic parameters during fragmentation of weakly cemented rock by wedge-toothed roller bits

  • 摘要: 竖井钻机钻井法是大直径竖井机械破岩钻井技术的典型代表之一,楔齿滚刀是竖井钻机钻头上布置的主要破岩刀具,楔齿滚刀破岩机制是优化钻头上滚刀布置方式和确定破岩技术参数的重要科学依据。在重塑弱胶结岩石试样的基础上,开展了楔齿滚刀破碎弱胶结岩石过程中声发射监测试验,获得了楔齿滚刀破岩过程中岩石损伤破坏程度与声发射特征参数演化规律。试验研究表明,在相同破岩正压力条件下,初次楔齿滚刀破岩过程中即达到AE振铃计数峰值,随着往复破岩次数累加,声发射振铃计数逐渐减小,AE能量与AE振铃计数具有相似的演化规律;随着破岩正压力从80 kN增大到160 kN,楔齿滚刀破岩过程中累计AE振铃计数、累计AE能量等参数呈现级数倍递增,岩石累积损伤加速且破坏更加严重;AE定位点的分布较好的呈现了岩石破裂损伤范围,且随着破岩正压力的增大,岩石损伤深度和范围急剧增加;随着破岩正压力的提高,滚刀破岩比能耗降低,破岩效率提高,探索并建立了滚刀破岩正压力–破岩比能耗–累计AE能量的三元关系,以期研究成果能够为判识楔齿滚刀破碎弱胶结岩石范围及揭示破岩机理提供依据。

     

    Abstract: Blind shaft drilling method represents a typical mechanical rock-breaking technique for large-diameter vertical shafts, where wedge-tooth cutters serve as primary rock fragmentation tools on drill bits. The rock-breaking mechanism of wedge-tooth cutters provides crucial scientific basis for optimizing cutter arrangement and determining technical parameters. Based on reconstructed weakly cemented rock samples, acoustic emission (AE) monitoring tests were conducted during wedge-tooth cutter fragmentation, revealing the correlation between rock damage progression and AE characteristic parameter evolution. Key findings demonstrate: Under constant thrust force, initial cutter penetration immediately reaches peak AE ringing counts, which gradually decrease with repeated fragmentation cycles. AE energy exhibits similar evolutionary patterns. When thrust force increases from 80 kN to 160 kN, cumulative AE ringing counts and energy show exponential growth, accompanied by accelerated rock damage accumulation and intensified failure. AE source localization effectively visualizes fracture zones, with damage depth and range expanding dramatically under higher thrust forces. Increased thrust force reduces specific energy consumption while improving fragmentation efficiency. A ternary relationship among thrust force, specific energy consumption, and cumulative AE energy is established. The results provide theoretical foundations for determining weakly cemented rock fragmentation ranges and elucidating underlying mechanisms.

     

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