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煤泥浮选智能加药与灰分预测模型的研究现状

Research status of intelligent dosing and ash content prediction model based on coal slurry flotation

  • 摘要: 浮选过程智能化是提升炼焦煤选煤厂工艺效能的关键途径。首先深入剖析煤泥浮选效果的影响因素,明确药剂用量为多数选煤厂浮选智能化的核心操控变量。随后系统梳理国内外煤泥浮选智能加药与灰分预测模型的研究现状及技术进展。在智能加药领域,阐述线性回归(含Ridge回归、Lasso回归)、支持向量回归(SVR)、BP神经网络、长短期记忆网络(LSTM)及门控循环单元(GRU)等模型的建模流程、不同应用场景下的预测精度,以及各模型对入料稳定性、数据量等工况的适配性;在智能灰分预测领域,总结基于机器视觉的特征工程建模法与基于卷积神经网络(CNN)的迁移学习法的建模逻辑、模型特性及其对选煤厂数据量、算力、入料稳定性的适配条件。当前主流浮选加药控制系统采用前馈+反馈调节架构。在前馈环节中,基于机器学习或神经网络构建的药剂添加模型,可弥补传统手动加药的不足;在反馈环节中,基于机器视觉的特征工程与CNN的迁移学习的灰分预测模型,克服了传统测灰方法滞后、准确性差的缺陷,为闭环控制提供可靠质量反馈。在此基础上,进一步对煤泥浮选智能控制系统进行展望:该系统以前馈智能加药−反馈灰分预测的闭环机制为支撑,构建数据驱动—模型协同—闭环优化全流程智能调控体系,推动浮选过程从经验驱动向数据驱动转型,为选煤厂浮选智能化升级提供参考,助力煤炭行业高质量发展。

     

    Abstract: Intellectualization of the flotation process is a key approach to improving the process efficiency of coking coal preparation plants. This paper first conducts an in-depth analysis of the factors influencing coal slime flotation performance, identifies reagent dosage as the core control variable for flotation intellectualization in most coal preparation plants, and then systematically reviews the research status and technical progress of intelligent reagent dosing models and ash content prediction models for coal slime flotation at home and abroad: in the field of intelligent reagent dosing, it elaborates on the modeling proce. Compares a series of models such as linear regression (including Ridge regression and Lasso regression), support vector regression (SVR), BP neural network, long short-term memory (LSTM) network, and gated recurrent unit (GRU), analyzes the prediction accuracy of each model under different application scenarios as well as the adaptability of each model to operating conditions such as feedstock stability and data volume, while in the field of intelligent ash content prediction, it summarizes the modeling logic, model characteristics of the feature engineering modeling method based on machine vision and the transfer learning method based on convolutional neural network (CNN), along with their adaptability to coal preparation plants in terms of data volume, computing power, and feedstock stability. The current mainstream flotation reagent dosing control system adopts a “feedforward + feedback” regulation architecture: in the feedforward link, the reagent addition model constructed based on machine learning or neural networks can make up for the shortcomings of traditional manual reagent dosing, and in the feedback link, the ash content prediction model based on machine vision-based feature engineering and CNN-based transfer learning overcomes the defects of lag and poor accuracy of traditionline ash measurement methods, providing reliable quality feedback for closed-loop control. On this basis, the paper further prospects the intelligent control system for coal slime flotation: supported by the closed-loop mechanism of “feedforward intelligent reagent dosing - feedback ash content prediction”, this system will establish a full-process intelligent regulation system featuring “data-driven - model collaboration - closed-loop optimization”, promote the transformation of the flotation process from experience-driven to data-driven, provide references for the intelligent upgrading of flotation in coal preparation plants, and contribute to the high-quality development of the coal industry.

     

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