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刮板输送机啮合传动系统模拟加载与振动磨损检测方法

Simulated loading and vibration wear detection methods for meshing transmission system of scraper conveyors

  • 摘要: 刮板输送机工况复杂,链轮的过度磨损会导致刮板输送机啮合传动系统故障率提高,影响生产效率和使用寿命,甚至威胁操作人员的生命安全,因此,掌握服役期内链轮的磨损情况十分重要。受伸缩机尾调节链轮中心距控制链条张力的启发,设计了机头、机尾双电动缸机械驱动结构,链轮轴采用分段式结构,搭建了啮合传动系统模拟加载与振动磨损检测试验平台;建立了链条张力模型和啮合传动系统振动磨损微分方程,明晰了链轮磨损量、链条张力对传动系统振动位移的影响规律,设计了基于振动位移监测控制链条张力的控制方法;基于链轮中心距与链条张力的关系,设计了刮板输送机多工况模拟方法,真实模拟刮板输送机井下负载特性,分析了半载、满载、半载冲击和满载冲击工况下链轮磨损量对啮合传动系统振动位移的影响,开展了不同磨损量链轮的振动位移试验。结果表明:链条张力随着链轮中心距的增加而增大,啮合传动系统振动位移随着链条张力和链轮磨损量的增加而增大,实现了试验室环境下刮板输送机的真实工况模拟,为检测刮板输送机链轮磨损提供了有效方案,并且为基于链轮轴振动位移监测进行链条张力控制的研究提供了理论支撑和试验平台。

     

    Abstract: The working conditions of the scraper conveyor are complex, and the excessive wear of the sprocket will lead to an increase in the failure rate of the scraper conveyor meshing transmission system, affecting the production efficiency and service life, and even threatening the life safety of the operator. Inspired by the control chain tension of the sprocket center distance adjusted by the tail of the telescopic machine, the mechanical drive structure of the double electric cylinder of the head and tail was designed, and the sprocket shaft adopted a segmented structure, and a test platform for simulated loading and vibration wear detection of the meshing transmission system was built. The chain tension model and the differential equation of vibration wear of the meshing transmission system are established, the influence of sprocket wear and chain tension on the vibration displacement of the transmission system is clarified, and the control method for controlling chain tension based on vibration displacement monitoring is designed. Based on the relationship between the center distance of the sprocket and the chain tension, a multi-working condition simulation method of scraper conveyor was designed, and the downhole load characteristics of the scraper conveyor were simulated, and the influence of sprocket wear on thevibration displacement of the meshing transmission system under half-load, full-load, half-load impact and full-load impact conditions was analyzed, and the vibration displacement test of sprockets with different wear amounts was carried out. The results show that the chain tension increases with the increase of sprocket center distance, and the vibration displacement of the meshing transmission system increases with the increase of chain tension and sprocket wear.

     

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