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矿用线性执行器精准控制技术发展现状及适应性

Development status and adaptability of precision control technology for mining linear actuators

  • 摘要: 煤矿井下煤机装备的精准驱动与控制是实现智能化开采的关键环节,其性能直接影响工作面的开采效率与协同控制水平。进一步提升煤机装备执行机构的精度与可靠性,系统梳理线性执行器技术的发展现状、适用条件与瓶颈问题,对推动煤矿装备智能化升级具有重要意义。研究聚焦液压缸、数字液压缸和电动缸3类线性执行器,系统阐述其结构组成、工作原理与控制特性;结合煤矿井下高负荷、高粉尘、防爆等复杂工况,从推力性能、控制精度、环境适应性、系统复杂度等方面对比分析各类执行器的适用场景与局限性;指出当前液压执行系统存在闭环控制困难、数字液压缸在煤矿防爆与可靠性方面存在技术门槛、电动缸在大推力工况下的可靠性与工程化应用仍面临挑战等瓶颈;在此基础上,从执行器数字化、融合数字孪生技术、实现装备集群协同控制3个方面,展望了矿用线性执行器在高精度控制、智能运维与系统集成方面的未来发展方向,为相关技术研发与工程应用提供参考。

     

    Abstract: The precise actuation and control of underground coal mining equipment are critical to achieving intelligent mining, as their performance directly impacts both the extraction efficiency and coordinated control at the working face. To further improve the precision and reliability of mining equipment actuators, a systematic review of the state-of-the-art, applicable conditions, and bottleneck issues in linear actuator technology is essential for driving the intelligent advancement of coal mining systems. This paper concentrates on three types of linear actuators—hydraulic cylinders, digital hydraulic cylinders, and electric cylinders—providing a comprehensive explanation of their structural configurations, operating principles, and control characteristics. In light of the challenging underground environment, which includes heavy-duty operations, high dust concentrations, and explosive atmospheres, a comparative analysis is presented regarding the suitability and limitations of each type of actuator in terms of thrust capacity, control accuracy, environmental adaptability, and system complexity. The study identifies existing bottlenecks: conventional hydraulic systems pose difficulties for closed-loop control; digital hydraulic cylinders encounter technical barriers related to explosion-proof certification and operational reliability in mining settings; and electric cylinders continue to face challenges in reliability and practical implementation under high-thrust conditions. Building on this analysis, the paper outlines future development directions for mining linear actuators, emphasizing actuator digitization, integration of digital twin technology, and coordinated control of equipment clusters. These advances are anticipated to enhance high-precision control, intelligent maintenance, and system integration, thereby providing valuable insights for related technological research and engineering applications.e prospected, providing references for related technology research and engineering applications.

     

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