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大倾角煤层长壁综采研究与探索

Research and exploration of longwall fully mechanized mining in steeply dipping coal seams

  • 摘要: 为了破解我国大倾角煤层安全高效开采难题,支撑煤炭工业智能化转型,本文聚焦大倾角煤层长壁综采技术,系统阐述了大倾角煤层长壁综采理论与技术发展历程,并结合智能化开采趋势,展望了该领域未来拟解决的科学问题与技术发展方向。大倾角煤层(倾角35°~55°)自1996年被明确定义以来,其开采倾角上限随着技术与装备进步已逐渐延伸至70°,该类煤层在我国分布广、储量大,是保障区域经济社会发展的重要资源,亦是当前智能化开采的重点与难点。系统梳理了大倾角煤层长壁开采历经的非机械化主导、机械化探索、综采技术突破及技术体系完善4个发展阶段,并从薄煤层、中厚煤层、厚及特厚煤层三类煤层角度,总结了绳锯采煤、伪俯斜走向长壁分段密集采煤、综采、综放等多种采煤方法的工程实践适用条件与优缺点,指出长壁综采(综放)仍为主流技术方向。在理论研究方面,介绍了大倾角长壁采场“支架−围岩”关系、顶板结构稳定性、底板滑移机理、支架与围岩系统动力学、煤壁稳定性、飞矸发生机理、覆岩机构与致灾机理等关键理论进展,以及长壁伪斜开采、非线性工作面布置、水平分段联合综放开采等技术创新及其配备智能化装备等研发成果。针对当前煤矿智能化发展趋势,进一步介绍了基于长壁开采的数字孪生模拟实验平台建设、智能化成套装备研发及典型矿井智能化实践案例,明确了长壁智能化综采是实现大倾角煤层安全高效开采的必由之路。最后,提出了当前亟待研究的围岩智能控制、装备系统协同稳定、复杂环境感知可靠性等关键问题,并对未来技术发展方向进行了展望,为促进大倾角煤层安全高效智能化开采提供理论参考与技术支撑。

     

    Abstract: To address the challenges of safe and efficient mining in steeply dipping coal seams in China and support the intelligent transformation of the coal industry, this article focuses on fully mechanized longwall mining technology for such seams. It systematically reviews the theoretical and technological evolution of longwall mining in steeply dipping coal seams and, in light of intelligent mining trends, outlines future scientific issues and technological development directions in this field. Since its formal definition in 1996, steeply dipping coal seams, with dip angles ranging from 35° to 55°, have seen their upper mining limit gradually extend to 70° due to advances in technology and equipment. These seams are widely distributed across China with substantial reserves, serving as vital resources for regional socioeconomic development while also posing key challenges for intelligent mining. The article systematically outlines the four developmental stages of longwall mining in steeply dipping coal seams: non mechanization dominance, mechanization exploration, breakthrough in fully mechanized mining, and technological system maturation. From the perspectives of thin, medium thick, and thick or ultra-thick seams, it summarizes the applicability, advantages, and limitations of various mining methods such as wire saw mining, pseudo inclined directional longwall mining with segmental dense support, fully mechanized mining, and fully mechanized caving. It notes that fully mechanized longwall mining, including caving, remains the mainstream technological direction. In terms of theoretical research, key advances are introduced, including the relationship between support and surrounding rock in steeply dipping longwall faces, roof structure stability, floor sliding mechanisms, support surrounding rock system dynamics, coal wall stability, flying gangue mechanisms, overburden structure and disaster inducing mechanisms. Technological innovations such as longwall pseudo inclined mining, nonlinear face layout, and combined horizontal section fully mechanized caving mining along with related intelligent equipment development are also reviewed. In response to the current trend toward intelligent mining, the establishment of digital twin simulation platforms based on longwall mining, the development of intelligent integrated equipment, and practical cases of intelligent mine applications are discussed. It is emphasized that intelligent fully mechanized longwall mining is the essential pathway toward safe and efficient extraction of steeply dipping coal seams. Finally, the article identifies pressing research issues such as intelligent surrounding rock control, collaborative stability of equipment systems, and reliability of complex environmental perception. Future technological development directions are proposed, offering theoretical and technical support for promoting safe, efficient, and intelligent mining in steeply dipping coal seams.

     

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