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露天煤矿智能开采技术装备进展与展望

Progress and prospect of intelligent mining technology and equipment for open-pit coal mines

  • 摘要: 为推动露天煤矿领域新质生产力发展,服务煤炭行业高质量转型升级,支撑国家“双碳”战略目标,系统梳理了我国露天煤矿智能开采技术与装备的最新进展,阐述了全生命周期设计、绿色高效开采、智能开采、安全开采等方向基础理论与应用技术的创新成果,提出了无人智能航测、智能设计与管控一体化、智能穿爆与安防、无人化运输、设备远程智能操控、边坡工程地质灾害防控、人员−设备全域安全监管等7项智能化开采关键技术,解决了我国露天煤矿智能化建设面临的安全智能高效开采技术难题。系统总结了我国露天煤矿工艺技术创新与装备自主可控的发展进程,分析了大切割力轮斗挖掘机、大型矿卡动力传动系统等关键装备的突破,以及世界首台百吨级无驾驶室双向行驶纯电无人自卸车,纯电矿卡、换电矿卡、氢能矿卡等新能源装备的创新应用,构建了以连续化工艺创新应用、绿色动力系统升级、开采装备机器人化为标志的露天矿智能开采新模式。凝练了典型智能化露天煤矿建设成效与经验,研究表明未来露天煤矿智能化发展需深化“绿色、安全、高效”三大核心目标,突破高端装备及关键零部件自主可控“卡脖子”难题,积极应对柔性生产、双碳目标及无人矿山等挑战,推动构建AI大模型驱动的一体化智能决策新体系,为行业高质量发展提供理论支撑与技术路径。

     

    Abstract: In order to promote the development of new quality productivity in the open-pit coal mine field, serve the high-quality transformation and upgrading of the coal industry, and support the national strategic goal of “dual carbon”, a comprehensive study is being conducted on the development process of intelligent mining technology and equipment in China's open-pit coal mines. The theoretical foundations and applied technological innovations in the areas such as full-lifecycle design, green and efficient mining, intelligent mining and safe mining are investigated, and seven key intelligent mining technologies are proposed, including unmanned intelligent aerial surveying, integrated intelligent design and management, intelligent drilling and blasting with security, unmanned transportation, remote intelligent control of the equipment, slope engineering and geological disaster prevention, and comprehensive safety supervision of personnel and equipment. These address the safe, intelligent and efficient mining technical challenges faced by the intelligent construction of China's open-pit coal mines. The advances in process and technology innovations as well as independent and controllable equipment are systematically elaborated; the breakthroughs in key equipment such as high-cutting-force bucket-wheel excavator, and power transmission systems for huge mining trucks are analyzed; the innovative applications of new energy equipment including the world’s first 100-ton autonomous dump trucks with the cab-less design, bidirectional operation and pure-electric propulsion and mining trucks with pure electric, battery swapping and hydrogen driven are highlighted; a new intelligent mining mode for open-pit mines has been established, characterized by continuous process innovation, green power system upgrades and the robotization of mining equipment. The achievements and experiences from typical intelligent open-pit coal mine projects are condensed. They indicate that the future intelligent developments in open-pit coal mines require deepening the “green, safe, efficient” three core goals, breaking through the independent and controllable bottlenecks in high-end equipment and key components and actively addressing challenges such as flexible mining, dual carbon goals and unmanned mine. These will promote the establishment of a new integrated intelligent decision-making system driven by AI large models, provide the oretical support and technical path for the high-quality development of the industry.

     

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