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矸石不出井工艺技术及装备研究进展

Research progress on technology and equipment for in-situ gangue disposal

  • 摘要: 地下煤矿开采产生大量矸石,不仅占用井下运输与提升资源、增加生产成本,更易引发土壤污染、水体破坏等环境问题,严重制约煤炭行业的可持续发展。矸石不出井作为实现矸石源头处置、资源循环利用与生态保护协同推进的绿色开采方式,正逐步成为煤矿开采向绿色化、智能化与高效化转型的关键技术。研究综述聚焦矸石不出井工艺技术与装备的研究进展,系统梳理了矸石井下原煤分选、破碎、输送及利用等关键环节的发展现状与面临的挑战。首先,从矸石处理的现状、国家治理政策及价值等维度,阐明了矸石井下原位处置的必要性与战略意义。然后,分析了矸石不出井技术中矸石分选、破碎、运输与利用等环节技术及装备的发展历程。最后,笔者团队阐述了基于“选−破−运−用”矸石不出井的全流程工艺:井下智能干选、矸石多级破碎、井下长距离气力管道运输、矸石综合利用,并总结了团队在矸石井下“选−破−运−用”一体化系统的探索实践。研究成果将为我国煤矿绿色低碳转型与高效开采提供理论支撑与技术范式。

     

    Abstract: Underground coal mining generates substantial amounts of coal gangue, which not only consumes limited underground transportation and hoisting capacity while increasing production costs, but also risks causing environmental issues such as soil contamination and water body degradation, thereby constraining the sustainable development of the coal industry. The practice of in-situ gangue disposal—a green mining method that promotes the integrated advancement of on-site gangue disposal, resource recycling, and ecological conservation—is gradually emerging as a key technology for the transformation of coal mining toward greener, smarter, and more efficient operations.This study survey focuses on recent developments in technologies and equipment for in-situ gangue disposal. It systematically examines the current status and challenges facing key processes such as the underground separation of raw coal from gangue, as well as the crushing, transportation and utilization of gangue. Firstly, by examining the current state of gangue management, national governance policies, and the value of gangue, the survey elucidates the necessity and strategic significance of in-situ disposal of gangue underground.Secondly, the research analyses the development of technologies and equipment used in the separation, crushing, transportation, and utilization of in-situ gangue disposal. Finally, the research outlines the end-to-end process for in-situ gangue disposal, based on the “separation-crushing-transportation-utilization” approach: underground intelligent dry separation, multi-stage gangue crushing, long-distance underground pneumatic transportation, and comprehensive utilization of gangue. It summarizes the exploratory practice regarding the integrated equipment for “separation - crushing - transportation -utilization” of coal gangue underground. The findings will provide theoretical support and technical frameworks for the green and low-carbon transition and efficient mining operations in China’s coal mines.

     

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