高级检索

数据与机理融合驱动的液压支架应力状态高效解算模型

Data-mechanism fusion-driven efficient solution model for stress state of hydraulic support

  • 摘要: 针对煤矿井下复杂恶劣工况下液压支架主体结构件应力状态高效精准解算难题,提出了基于支护姿态与载荷融合分析的液压支架应力状态解算方法,采用正交试验方法构建了液压支架应力状态解算数据集。针对液压支架应力状态解算存在数据样本拓扑结构不规则、易出现参数量爆炸、多尺度特征提取困难等问题,构建了一种融合物理约束的多尺度图卷积网络模型,采用双分支特征编码机制,将表征载荷状态的工况压力参数与表征几何位姿的节点空间坐标进行独立编码与深度融合;设计了基于空间划分的动态KNN构图策略,通过分块计算突破了大规模节点图构建的显存瓶颈;引入多尺度特征融合模块,通过不同下采样倍率的并行分支提取多分辨率特征,实现了对局部应力集中与整体变形趋势的同时捕捉;构建了融合空间一致性与平滑性约束的复合损失函数,将连续介质力学先验融入网络训练过程。通过试验对比分析发现,上述解算模型在均方误差、平均绝对误差、决定系数、平均相对误差等精度指标上均显著优于MLP、PointNet及GCN模型,且相较于传统数值仿真方法在推理效率上实现了数量级提升。通过开展消融试验验证了多尺度特征融合模块与物理约束损失函数对模型性能的协同贡献,数据效率试验证实了物理约束在数据充足时有效抑制过拟合的特性。

     

    Abstract: To address the challenge of accurately and efficiently solving the stress state of main structural components of hydraulic supports in the complex and harsh underground coal mine environment, a stress state determination method based on the fusion analysis of support posture and load is proposed. An orthogonal experimental approach is employed to construct a dataset for hydraulic support stress state determination. To overcome the issues of irregular data sample topology, parameter explosion, and difficulty in multi-scale feature extraction, a multi-scale graph convolutional network model incorporating physical constraints is developed. A dual-branch feature encoding mechanism is adopted to independently encode and deeply fuse the operational pressure parameters representing the load state and the nodal spatial coordinates representing the geometric posture. A dynamic KNN graph construction strategy based on spatial partitioning is designed to break through the memory bottleneck of large-scale node graph construction by block-wise computation. A multi-scale feature aggregation module is introduced to extract multi-resolution features via parallel branches with different downsampling rates, enabling simultaneous capture of local stress concentrations and global deformation trends. A composite loss function integrating spatial consistency and smoothness constraints is formulated to incorporate continuum mechanics priors into the network training process. Comparative experimental analysis shows that the proposed model significantly outperforms MLP, PointNet, and GCN models in terms of mean squared error, mean absolute error, coefficient of determination, and mean relative error, and achieves an order-of-magnitude improvement in inference efficiency compared with conventional numerical simulation. Ablation experiments validate the synergistic contributions of the multi-scale feature fusion module and the physically constrained loss function to model performance. Data efficiency experiments confirm that the physical constraints effectively suppress overfitting when sufficient data are available.

     

/

返回文章
返回