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密实充填新型前进式综合机械化开采方法研究与应用

Investigation and application of novel advancing fully-mechanized mining method with dense backfilling

  • 摘要: 针对我国“三下”压煤资源开采难度大、煤基固废资源化处置困难、传统充填开采万吨掘进率高、采充工序衔接脱节、采掘接续矛盾突出等行业技术难题,创新提出密实充填新型前进式综合机械化开采方法。系统阐述了该方法的技术原理、工艺流程、方法优势、成套装备及关键技术。构建了融合前进式开采、膏体充填与沿空留巷的一体化协同作业体系,设计了包括采煤装备、充填装备和留巷装备的系统布局,明确了各装备的关键结构参数与功能,提出了超前探测、采充平行作业、沿空留巷成型与稳定性控制等关键技术,并在山东能源岱庄煤业E301工作面完成工业示范。结果表明:该方法仅需掘进少量巷道即可快速构建生产系统,显著缩短工作面投产周期,大幅降低万吨掘进率,有效缓解采掘接续紧张问题;沿空留巷断面成型规整,巷道围岩变形量满足安全生产要求;地表沉陷控制效果显著,未造成地面建筑物损坏,同时可实现煤基固废井下规模化消纳。研究成果完善了我国煤矿充填开采技术体系,为我国“三下”压煤安全高效绿色开采、煤基固废井下资源化利用提供了可靠的技术支撑与工程借鉴。

     

    Abstract: To overcome a series of technical challenges in China mining industry, which include the difficulty of extracting three-under (buildings, railways, and water) coal resources, coal-waste disposal, roadway-development intensity, mining-filling coordination, and mining-development continuity, a novel advancing fully mechanized mining method with dense backfilling is proposed. The technical principle, process workflow, method advantages, complete equipment system, and key technologies of the proposed method are systematically elucidated. A coordinated operating system integrating advancing mining, paste backfilling, and gob-side entry retaining is established. The system layout, including the mining, backfilling, and entry-retaining equipment, is designed, and the key structural parameters and functions of each piece of equipment are clarified. Key technologies, including advance detection, parallel mining-filling operations, gob-side entry formation, and stability control, are proposed, and the method is finally demonstrated at the E3lower01 working face of Daizhuang Coal Mine, Shandong Energy Group. The field industrial practice results indicate that the proposed method requires only a small amount of roadway excavation to rapidly establish the production system, significantly shortening the commissioning period of the working face, substantially reducing the roadway-development demand, and effectively alleviating mining-development continuity issues. The gob-side retained entry exhibits a well-formed cross-section, and the surrounding rock deformation satisfies the requirements for safe production. Significant surface subsidence control is achieved without causing damage to surface buildings, while large-scale underground disposal of coal-based solid wastes can also be realized. The technical system for coal mine backfill mining in China is further improved, providing reliable technical support and engineering guidance for safe, efficient, and green extraction of three-under coal resources and underground resource utilization of coal-based solid wastes in China.

     

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