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基于时空特征深度融合的矿山装备轴承振动–静电润滑状态诊断方法

A diagnosis method for vibration and electrostatic lubrication state of mining equipment bearings based on deep fusion of spatiotemporal features

  • 摘要: 矿山重型输送设备关键支承轴承长期处于重载、冲击、粉尘污染及变速变载等复杂工况,其润滑状态直接影响装备运行可靠性、生产连续性及维护经济性。针对现有轴承润滑状态监测方法依赖单一信号源、特征表征能力不足以及变工况下识别精度和鲁棒性较低等问题,提出一种深度融合时空特征的轴承润滑状态诊断方法(VEH-STDF-ResNet-BiLSTM)。建立轴承流–固–电多物理场耦合仿真模型,揭示静电响应特征与润滑状态之间的内在关联机理;搭建振动–静电同步监测试验系统,模拟典型润滑状态及多转速工况,构建异构融合数据集。针对多源信号强噪声与非平稳特性,设计了振动信号多级自适应混合降噪方法和静电信号变分模态分解(Variational Mode Decomposition, VMD)与自适应小波阈值(Adaptive Wavelet Threshold Denoising, AWTD)联合降噪方法,并采用格拉姆角场编码(Gramian Angular Field, GAF)实现了时序信号二维表征。利用改进ResNet-CBAM网络提取空间特征、双向长短期记忆网络(Bidirectional Long Short-term Memory, BiLSTM)提取时序特征,并结合特征拼接和自适应加权双层融合策略,实现异构信息协同诊断。结果表明:所提出方法在固定转速条件下识别准确率达到98.7%,在变转速工况下平均识别准确率超过95%,整体性能优于单一信号源诊断模型。该方法可有效提升复杂矿山工况下轴承润滑状态诊断的准确性与工况适应性,为矿山输送系统关键部件智能监测与预测性维护提供技术支撑。

     

    Abstract: The key supporting bearings of heavy-duty mining transportation equipment are constantly exposed to heavy loads, impacts, dust pollution, and variable load conditions. Their lubrication status directly affects the reliability of equipment operation, production continuity, and maintenance economy. To address the issues of existing lubrication status monitoring methods relying on a single signal source, insufficient feature characterization capabilities, and low recognition accuracy and robustness under variable conditions, a lubrication status diagnosis method based on vibration electrostatic heterogeneous spatial temporal deep fusion with ResNet-BiLSTM (VEH-STDF-ResNet-BiLSTM) for the bearings of mining heavy-duty transportation equipment is proposed. A multi-physics field coupling simulation model of bearing fluid-solid-electric is established to reveal the intrinsic correlation mechanism between electrostatic response characteristics and lubrication status; a vibration-electrostatic synchronous monitoring experimental system is built to simulate typical lubrication states and multiple rotational speed conditions, and a heterogeneous fusion dataset is constructed. To address the strong noise and non-stationary characteristics of multi-source signals, a multi-level adaptive hybrid denoising method for vibration signals and a combined denoising method based on variational mode decomposition (VMD) and adaptive wavelet threshold denoising (AWTD) for electrostatic signals were respectively designed, and Gramian angular field (GAF) encoding is adopted to achieve two-dimensional representation of time-series signals. An improved ResNet-CBAM network is utilized to extract spatial features, while a bidirectional long short-term memory (BiLSTM) network was used to extract temporal features. Combined with feature concatenation and an adaptive weighted double-layer fusion strategy, collaborative diagnosis of heterogeneous information is realized. Experimental results show that the recognition accuracy reaches 98.7% under fixed rotational speed conditions, and the average recognition accuracy exceeds 95% under variable rotational speed conditions, with overall performance superior to single-signal-source diagnostic models. This method can effectively enhance the accuracy and adaptability of bearing lubrication status diagnosis under complex mining conditions, and provides technical support for intelligent monitoring and predictive maintenance of key components in mining conveyance systems.

     

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