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马联伟. 无反复支撑自移带式输送机机尾中间架结构优化设计[J]. 煤炭科学技术, 2021, 49(3): 149-153. DOI: 10.13199/j.cnki.cst.2021.03.020
引用本文: 马联伟. 无反复支撑自移带式输送机机尾中间架结构优化设计[J]. 煤炭科学技术, 2021, 49(3): 149-153. DOI: 10.13199/j.cnki.cst.2021.03.020
MA Lianwei. Optimization design of intermediate frame structare of non-repeated support self-moving belt conveyo rtail[J]. COAL SCIENCE AND TECHNOLOGY, 2021, 49(3): 149-153. DOI: 10.13199/j.cnki.cst.2021.03.020
Citation: MA Lianwei. Optimization design of intermediate frame structare of non-repeated support self-moving belt conveyo rtail[J]. COAL SCIENCE AND TECHNOLOGY, 2021, 49(3): 149-153. DOI: 10.13199/j.cnki.cst.2021.03.020

无反复支撑自移带式输送机机尾中间架结构优化设计

Optimization design of intermediate frame structare of non-repeated support self-moving belt conveyo rtail

  • 摘要: 针对煤矿传统掘进工作面“退机—人工拉移—人工调偏—地锚固定”的带式输送机机尾拉移工艺现状,为实现高效快速掘进,研制了适用于破碎顶板掘进工作面的新型无反复支撑自移带式输送机机尾。综合考虑自移机尾输送能力、输送带带宽、带速、托辊结构形式以及抬升机构等因素,进行了中间架架体结构设计;为提高自移机尾中间架架体的可靠性与适用性,基于工程实际与虚拟样机技术,建立了自移机尾中间架实体模型;根据自移机尾工作过程,选定最恶劣工况下中间架体受力作为静力学仿真分析载荷;通过仿真分析发现了中间架体的薄弱环节,并进行了结构优化。优化后中间架体所受主应力由优化前的150 MPa降低至35 MPa左右;架体最大变形量减少36.1%,中间架体强度、刚度得到了明显提高,有效保障了无反复支撑自移机尾在井下安全、可靠运行。同时,分析发现在型钢焊接中,接头处易发生应力集中,此处焊缝的焊接质量对整机的使用寿命有显著影响。

     

    Abstract: Aiming at the current situation of the tail-pull process of the traditional excavation face of coal mine,“back machine-manual pulling and moving-manual adjustment and deviation-anchor fixing”,in order to realize efficient and fast driving, a new type of self-removing tape belt machine without repeated support for the driving face of the broken roof was invented. Considering the transport capacity of the tail, belt band width, belt speed, idler structure and lifting mechanism, the intermediate frame structure design was carried out. In order to improve the reliability and applicability of the tail intermediate frame, a solid model of the tail intermediate frame was established based on engineering practice and virtual prototyping technology. According to the working process of the self-moving tail, the force of the intermediate frame body under the worst working condition was selected as the static simulation load. Through simulation analysis, the weak links of the intermediate frame were found, and the structure was optimized. After optimization, the main stress value of the intermediate frame decreased from 150 MPa before optimization to about 35 MPa. The maximum deformation of the frame body was reduced by 36.1%, and the strength and stiffness of the intermediate frame body were significantly improved, effectively ensuring the safe and reliable operation of the self-moving tail without repeated support. At the same time, it was found in this paper that stress concentration is easy to occur at the joint in profile steel welding, where the welding quality of weld had a significant impact on the service life of the whole machine.

     

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