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两柱掩护式液压支架初撑过程的机构演化机理

Mechanism evolution mechanism of active support process of two-leg shield

  • 摘要: 针对两柱掩护式液压支架初撑过程的机构演化机理不明问题,建立了两柱掩护式液压支架的平面运动学模型,得到了两柱掩护式液压支架发生机构演化的必要条件,提出了平衡千斤顶与立柱的主动协同控制策略。理论分析和试验研究表明:两柱掩护式液压支架初撑过程是否发生机构演化取决于顶梁的接顶姿态和平衡千斤顶状态;顶梁以仰头姿态接触顶板,顶梁由摇杆演化为“摇杆+滑块”,且平衡千斤顶为刚性件时,底座由机架演化为摇杆;平衡千斤顶为刚性件时,随立柱伸长,顶梁的运动形式为沿顶板向煤壁方向的滑移和向顶板方向的旋转,底座的运动形式为绕底座前端向煤壁方向的旋转,顶梁和底座的运动轨迹均呈二次函数变化,且顶梁仰头角度越大,顶梁前端滑移量和底座后端抬起量越大;平衡千斤顶为浮动件时,随立柱伸长,顶梁的运动形式为沿顶板的滑移和向顶板方向的旋转,底座不发生运动,平衡千斤顶长度呈二次函数变化,而顶梁的运动轨迹呈三次函数变化,且滑移量很小,还可能出现往复运动。所提出的平衡千斤顶与立柱的主动协同控制策略,能够有效避免平衡千斤顶的吸进空气和支架机构演化问题。研究结果合理解释了平顶山矿区出现的采煤机与支架顶梁的干涉现象,为研究立柱和平衡千斤顶的主动协同控制提供了新思路。

     

    Abstract: In view of the unclear mechanism evolution of the two-leg shield during the active support process, the planar kinematic model of two-leg shield is established, the necessary conditions for the mechanism evolution of the shield are obtained, and the active cooperative control strategy of the stabilizing ram and the leg is proposed. Theoretical analysis and experimental studies show that whether mechanism evolution occurs in the active support process of the two-leg shield depends on the state of the canopy in contact with the roof and the state of the stabilizing ram; The canopy is in contact with the roof in an elevation, the canopy evolves from a rocker to a "rocker + slider", and the base evolves from a rack to a rocker when the stabilizing ram is a rigid body; When the stabilizing ram is a rigid body, with the leg elongation, the motion form of the canopy is the slide along the roof toward the coal wall and the rotation toward the roof, and the motion form of the base is the rotation around the front toe of the base toward the coal wall, and the motion trajectories of the canopy and the base show a quadratic function, and the larger the elevation angle of the canopy, the greater the distance of the slip of the canopy and the height of the lift of the base; When the stabilizing ram is a floating body, with the leg elongation, the motion form of the canopy is the slide along the roof and the rotation toward the roof, the base does not move, the length of the stabilizing ram changes as a quadratic function, while the trajectory of the canopy shows a cubic function, and the slip distance is very small, as well as reciprocating motion may occur. The proposed active cooperative control strategy of stabilizing ram and the leg can effectively avoid the suction air of stabilizing ram and the mechanism evolution of the shield. The research results reasonably explain the interference phenomenon between shearer and canopy of the shield in Pingdingshan mining area, which provides a new idea for studying the active cooperative control of leg and stabilizing ram.

     

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