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橡胶−粉煤灰基矿井底板裂隙注浆材料性能的试验研究

Experimental study on performance of rubber-fly ash-based mine floor fissure grouting material

  • 摘要: 目前针对千米深井高水压、易突水等难题,提出了“疏水降压、注浆加固”矿井防治水技术,这要求注浆材料具有“高强度、强稳定、易流动、低成本”等性能。“高强度”可以通过添加纳米增强材料来达到;“强稳定”可以通过优选易固结、难分散原材料,调整拌和条件来实现;“稳流动”可以通过调整添加原料粒径,增加界面摩擦性来实现;“低成本”可以选用现存亟待处理的大规模工矿固废产物,辅以少量添加剂来实现。针对存在的上述问题,以注浆加固煤层底板为目标,以大规模利用工矿废弃物为方向,通过利用废弃轮胎橡胶颗粒、粉煤灰与黏土为主体材料,辅以少量外加剂,采用正交试验方法,对固废注浆充填材料的基础性能开展试验研究。分析了不同橡胶颗粒掺量与外加剂的影响,得出了其对注浆结石体的流动度、力学性能、矿井水环境下稳定性、抗渗性能与微观结构性能的影响。研究结果表明:当橡胶颗粒掺量为20%、粉煤灰掺量65%、黏土掺量15%,纳米二氧化硅掺量为固体粉料掺量的1%时,注浆浆体的流动度为293 mm,注浆结石体的28 d抗压强度为11.7 MPa,结石体的抗渗压力为0.8 MPa,所得试验结果能够满足现场注浆加固需求,对大规模底板裂隙注浆加固具有科学的参考价值,也对规模化利用固废产物提供了参考。

     

    Abstract: In response to the current challenges of high water pressure and easy conduction in kilometer deep wells, we propose the “hydrophobic pressure reduction, slurry reinforcement” mine water control technology, which requires slurry materials with “high strength, strong stability, easy flow, low cost” and other properties. “High strength” can be achieved by adding nano-reinforced materials. “Strong stability” can be achieved by preferentially selecting easy-to-consolidate and difficult-to-disperse raw materials and adjusting the mixing conditions. “Stable flow” can be achieved by adjusting the particle size of added raw materials and increasing the interfacial friction. “Low cost” can be achieved by using existing large-scale industrial and mining solid waste products that are in urgent need of treatment, supplemented by a small amount of additives. In view of the above problems, this paper aims at reinforcing the coal seam floor with slurry, and takes the large-scale utilization of industrial and mining wastes as the direction. By using waste tire rubber particles, fly ash and clay as the main materials, supplemented with a small amount of admixtures, the orthogonal test method is used to carry out experimental research on the basic performance of solid waste slurry filling materials. The effects of different rubber particle admixtures and admixtures were analyzed in the paper, and their effects on the flowability, mechanical properties, stability in mine water environment, impermeability and microstructural properties of the grouted stone body were derived. The research results show that when rubber particles are mixed with 20%, fly ash with 65%, clay with 15%, and nano-silica with 1% of solid powder, the flow of the grouted slurry is 293 mm, the 28 d compressive strength of the grouted stone body is 11.7 MPa, and the seepage pressure of the stone body is 0.8 MPa, and the obtained test results can meet the demand of field grouting reinforcement, which is useful for The obtained test results can meet the demand for on-site grouting reinforcement, which has scientific reference value for large-scale bottom slab fracture grouting reinforcement and also provides reference for large-scale utilization of solid waste products.

     

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