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基于1DCNN-ELM的带式输送机托辊轴承故障诊断研究

Research on fault diagnosis of idler bearing of belt conveyor based on 1DCNN-ELM

  • 摘要: 针对带式输送机托辊轴承故障诊断中振动信号提取特征困难而导致故障诊断精度较低的难题,提出了一种基于一维卷积神经网络(1DCNN)和极限学习机(ELM)的托辊轴承故障诊断方法。首先,根据具体的故障诊断任务,对采集到的数据进行划分,并进行傅里叶变换,采用多个标签表示健康状态、故障类型和损伤程度。然后,利用1DCNN来提取故障特征,根据提取的故障特征利用ELM进行故障分类。该方法中的参数是随机产生的,不需要迭代更新,可有效加快计算速度。最后,通过Case Western Reserve University的轴承数据集以及自制托辊故障数据集进行故障诊断试验,测试精度均达到了100%,用时分别为2.82 s和2.42 s,能够在较短的时间内准确判断出托辊故障类型,验证了所提方法的有效性。通过与ELM、随机森林、K最邻近法、支持向量机和卷积神经网络等方法进行对比,体现了所提方法的优越性。结果表明:采用1DCNN和ELM相结合的诊断方法,其诊断效果比采用单一方法更好,能够满足煤矿领域托辊故障诊断的需求。

     

    Abstract: Aiming at the problem that vibration signal features in the fault diagnosis of idler bearing of belt conveyor are extracted difficulty, which leads to low accuracy of fault diagnosis. A fault diagnosis method for idler bearings based on one-dimensional convolutional neural network (1DCNN) and extreme learning machine (ELM) is proposed. First, the collected data is separated according to the specific fault diagnosis task, the Fourier transform is performed, and the health status, fault type and damage degree are expressed by multiple labels. Then, 1DCNN is used to extract fault features, and ELM performs fault classification according to the extracted features. In this method, the parameters are randomly generated, and iterative updating is not needed, which speeds up the calculation speed. Finally, the fault diagnosis experiments were carried out through the bearing data set of Case Western Reserve University and the self-made idler fault data set. The test accuracy reached 100%, and the running time was 2.82 s and 2.42 s, respectively. It can accurately judge the type of idler failure in a short time, which verifies the effectiveness of this method. The superiority of the proposed method is demonstrated by comparing it with methods such as ELM, random forest, K-nearest neighbor, support vector machine, and convolutional neural networks. The results show that the diagnosis effect of the combination of 1DCNN and ELM is better than that of a single method, and it can meet the needs of idler fault diagnosis in the coal mine field.

     

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