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张 涛. 低浓度煤层气蓄热氧化利用关键技术研究与应用[J]. 煤炭科学技术,2023,51(S1):173−180

. DOI: 10.13199/j.cnki.cst.mcq22-0923
引用本文:

张 涛. 低浓度煤层气蓄热氧化利用关键技术研究与应用[J]. 煤炭科学技术,2023,51(S1):173−180

. DOI: 10.13199/j.cnki.cst.mcq22-0923

ZHANG Tao. Research and application of key technology for thermal storage oxidation utilization of low concentration coalbed methane[J]. Coal Science and Technology,2023,51(S1):173−180

. DOI: 10.13199/j.cnki.cst.mcq22-0923
Citation:

ZHANG Tao. Research and application of key technology for thermal storage oxidation utilization of low concentration coalbed methane[J]. Coal Science and Technology,2023,51(S1):173−180

. DOI: 10.13199/j.cnki.cst.mcq22-0923

低浓度煤层气蓄热氧化利用关键技术研究与应用

Research and application of key technology for thermal storage oxidation utilization of low concentration coalbed methane

  • 摘要: 为了解决传统低浓度煤层气蓄热氧化利用技术能耗高、经济性差的难题,促进低浓度煤层气蓄热氧化利用技术推广应用,推动提升煤矿区低浓度煤层气的利用率,为煤矿区“零排放”提供有力技术支撑,通过模拟和试验的方法研究了低浓度煤层气蓄热氧化利用能耗高的原因、阻力的影响因素、稳定运行与热能利用的关系、完善系统安全监控的意义,形成了低浓度煤层气蓄热氧化降耗技术、热能调控技术、综合安全控制技术,并在低浓度煤层气蓄热氧化利用项目中进行了实践应用。结果表明:蓄热氧化装置阻力主要来自装置内的蓄热体,降低蓄热体高度可以减少装置运行阻力,提高蓄热氧化装置进气甲烷浓度可以降低蓄热体高度并减小系统规模,采用凹形结构蓄热体可以提升换热效率;以镍基合金钢为主材的高温阀门可以稳定控制蓄热氧化装置输出的高温烟气流量,多种热能利用方式协同作用时,调节高温烟气流量精准匹配可以稳定蓄热氧化装置炉温,提高热能利用效率;应用完善的综合安全控制系统、远程监控系统和辅助决策故障专家诊断系统,可提高蓄热氧化系统运行的可靠性。试点煤矿每个供暖季利用低浓度煤层气691.2万Nm3,相当于减排二氧化碳当量9.6万t,低浓度煤层气利用率由原来的0提升至26%,具有显著的环保效益。

     

    Abstract: In order to solve the problems of high energy consumption and poor economy of traditional low concentration coalbed methane heat storage and oxidation utilization technology, promote the popularization and application of low concentration coalbed methane heat storage and oxidation utilization technology, promote the utilization rate of low concentration coalbed methane in coal mining area, and provide strong technical support for “zero emission” in coal mining area. By means of simulation and test, this paper studies the reasons for high energy consumption, influencing factors of resistance, the relationship between stable operation and heat energy utilization, and the significance of improving system safety monitoring, and forms low concentration coalbed methane heat storage and oxidation consumption reduction technology, heat energy regulation technology and comprehensive safety control technology. It has been applied in the project of low concentration coalbed methane heat storage, oxidation and utilization. The results show that the resistance of the thermal storage oxidation device mainly comes from the thermal storage body in the device. Reducing the height of the thermal storage body can reduce the operation resistance of the device, increasing the methane concentration in the air inlet of the thermal storage oxidation device can reduce the height of the thermal storage body and reduce the scale of the system, and adopting the concave structure thermal storage body can improve the heat exchange efficiency; The high-temperature valve with nickel base alloy steel as the main material can stably control the high-temperature flue gas flow output by the heat storage oxidation device. When various heat energy utilization methods work together, adjusting the high-temperature flue gas flow and accurate matching can stabilize the furnace temperature of the heat storage oxidation device and improve the heat energy utilization efficiency; The application of perfect comprehensive safety control system, remote monitoring system and auxiliary decision-making fault expert diagnosis system can improve the operation reliability of thermal storage oxidation system.The pilot coal mines utilize 6.912 million Nm3 of low concentration coalbed methane in each heating season, which is equivalent to reducing96000tons of carbon dioxide equivalent. The utilization rate of low concentration coalbed methane is increased from 0 to 26%, which has significant environmental benefits.

     

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