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基于振动信号分析的采煤机摇臂轴承故障诊断研究

Study on Bearing Fault Diagnosis of Ranging Boom in Coal Shearer Based on Vibration Signal Analysis

  • 摘要: 针对采煤机摇臂轴承故障频发,严重影响采煤工作面安全生产的现状,进行了基于振动信号分析的采煤机摇臂轴承故障诊断研究。为准确识别采煤机摇臂轴承故障,采用集合经验模态分解方法(EEMD)对原始振动信号进行分解,提取前8个本征模态函数的能量占信号总能量的比例作为故障特征信息,并输入到支持向量机(SVM)进行故障模式识别。试验结果表明,结合集合经验模态分解和支持向量机的故障诊断方法,适用于处理采煤机摇臂轴承产生的非平稳、非线性振动信号,总体故障识别率达到88.33%,可实现轴承故障的准确诊断。

     

    Abstract: According to frequent bearing faults occurred in the ranging boom of the coal shearer and seriously affected to the present safety production status of th e coal mining face, the bearing fault diagnosis of the ranging boom in the coal shearer was conducted based the vibration signals analysis. In order to correctly distingui sh the bearing fault of the ranging boom, the integrated empirical mode decomposition method was applied to explain the original vibration signals. The percentage of t he first eight intrinsic mode functions energy in the total signal energy was selected as the fault feature information and then inputted to the support vector machine for t he fault mode distinguishment. The experiment results showed that the combined integrated empirical mode decomposition and the fault diagnosis method of the suppo rt vector machine could be suitable to process the unstable and nonlinear vibration signals occurred from the bearing in the ranging boom of the coal shearer. The total fault distinguishing rate was 88. 33% and a correct diagnosis of the bearing fault could be realized.

     

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