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磁力煤泥重介旋流器分选密度强化作用研究

Study on separation density enhancement of magnetic-slime dense medium cyclone

  • 摘要: 为了提高煤泥重介旋流器分选效果,丰富调控手段,以实验室磁力复合煤泥重介旋流器为研究对象,针对现阶段磁力旋流器励磁方式-空心线圈电磁场,以低碳钢为材料进行了附加磁路结构设计,实现了旋流器分选区磁场的靶向引导与强化。采用有限元模拟分析软件ANSYS对设计磁路进行磁场特性仿真分析,得到附加磁路结构可改变分选作用区磁场形态,提高磁场强度的结论,线圈中心最大磁场强度由无磁路时的4 102 A/m提高到大聚磁环作用下的4 930 A/m,内聚磁结构因其特殊的结构设计达到14 418 A/m。基于磁场仿真结果,对比进行了不同磁路磁场特性下纯磁铁矿粉介质分配试验和-3 mm粗煤泥重介质分选试验,得到不同磁场强度下纯磁铁矿粉底流、溢流分配规律及粗煤泥分选规律。试验结果表明,相比于无磁路磁场,外聚磁磁路结构不改变底流、溢流介质分配规律的总体趋势;内聚磁结构对磁场积聚作用强,磁场强度高,溢流悬浮液密度较空心线圈降低,底流悬浮液密度升高,精、尾煤灰分较较空心线圈均有所上升,得到内聚磁结构可强化提高煤泥重介旋流器分选密度的结论。通过对磁力旋流器磁场附加磁路,为磁力旋流器磁场设计提供了一种新方法,为分选效果磁调控方法提供了一种新思路,对优化磁力旋流器磁场特性,充分发掘磁场在煤泥重介旋流器分选工艺的应用潜力、丰富复合力场分选理论具有一定的理论与实践意义。

     

    Abstract: In order to improve the separation effect of a slime dense medium cyclone and enrich its control methods,taking magneticslime dense medium cyclone as a research object,considering the coil excitation mode of a now used magnetic cyclone,an additional magnetic structure made of low carbon steel material was designed to realize magnetic field targeted guidance and enhancement in the cyclone.The magnetic field simulation was analyzed by FEM analysis software ANSYS,and got the conclusion that the additional magnetic structure could change the magnetic field pattern in the separation area and enhance magnetic field intensity.The maximum magnetic field intensity in the center of the coil increased from 4 102 A/m without magnetic circuit to 4 930 A/m with a large magnetic concentrating ring,and the cohesive magnetic structure achieved 14 418 A/m because of its special structure design.Based on the simulation results,the magnetite powder distribution test and -3 mm coarse coal slime separation test under different magnetic field characteristics were tested and compared,and also obtained the magnetite and coarse coal slime distribution rule under different magnetic field intensity.The experimental results showed that,compared with the magnetic field without magnetic circuit,the external magnetic circuit structure would not change the distribution trend of underflow and overflow magnetite,and the coherent magnetic structure had a strong accumulation effect on magnetic field and increased the magnetic field intensity.For this reason,the overflow medium density decreased and underflow medium increased,the ash content of clean and tailing coal increased compared that without magnetic circuit,it got the conclusion that the cohesive magnetic structure could enhance the separation density of a slime dense medium cyclone.By adding a magnetic circuit to a cyclone,a new method and a new idea were provided for magnetic field design and separation effect control.It has a certain theoretical and practical significance for optimizing the magnetic field characteristics of a magnetic cyclone,and also,it’s of great value to fully explore the potential application of magnetic field in the separation process of slime dense medium cyclone,and enrich the separation theory of compound force field.

     

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